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![NISSAN TIIDA 2011 Service Repair Manual PREPARATIONMT-5
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Special Service ToolsINFOID:0000000005929657
The actual shapes of tools may differ from those of special NISSAN TIIDA 2011 Service Repair Manual PREPARATIONMT-5
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Special Service ToolsINFOID:0000000005929657
The actual shapes of tools may differ from those of special](/manual-img/5/57396/w960_57396-3225.png)
PREPARATIONMT-5
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PREPARATION
Special Service ToolsINFOID:0000000005929657
The actual shapes of tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
—
( J-46534 )
Trim tool set For removing trim
KV32500QAA
(—)
(Renault SST: B.vi 1666)
Drift set Installing differential side oil seal
1. ( – )
(Stamping number: B.vi 1666-A)
Drift
a: 54.3 mm (2.138 in) dia
b: 45 mm (1.77 in) dia
c: 26.6 mm (1.047 in) dia
2. ( – )
(Stamping number: B.vi 1666-B)
Drift
a: 54 mm (2.13 in) dia
b: 48.6 mm (1.913 in) dia
c: 26.6 mm (1.047 in) dia
KV32300QAC
(—)
Puller Removing 5th main gear
KV32300QAD
(—)
Puller Removing 5th main gear
ST35300000
(—)
Drift • Removing and installing input shaft rear
bearing
• Removing and installing mainshaft rear bearing
a: 45 mm (1.77 in) dia.
b: 59 mm (2.23 in) dia.
AWJIA0483ZZ
JPDIC0730ZZ
SCIA1781J
SCIA1782J
ZZA0969D
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PREPARATION
K V 111 0 11 S 0
(—)
Va l v e s e a t r e m o v e rRemoving mainshaft front bearing
ST33400001
(J-26082)
Drift Installing mainshaft front bearing
a: 60 mm (2.36 in) dia.
a: 47 mm (1.85 in) dia.
KV40100900
(—)
Drift Installing input shaft front bearing
a: 52 mm (2.05 in) dia.
a: 39.5 mm (1.55 in) dia.
KV32300QAE
(—)
Drift Installing differential side bearing outer race
a: 65 mm (2.56 in) dia.
a: 63 mm (2.48 in) dia.
ST33052000
(—)
Drift Removing differential side bearing
a: 22 mm (0.87 in) dia.
a: 28 mm (1.10 in) dia.
KV40104920
(—)
Drift Installing differential side bearing
a: 21.7 mm (0.85 in) dia.
a: 44.7 mm (1.76 in) dia.
Tool number
(Kent-Moore No.)
Tool name
Description
ZZA0872D
ZZA0814D
NT084
SCIA1783J
ZZA0969D
ZZA0969D
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PREPARATIONMT-7
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Commercial Service ToolsINFOID:0000000005929658
Tool name Description
Drift Removing input shaft front bearing
a: 38 mm (1.50 in) dia.
Drift Installing bushing
a: 14.5 mm (0.571 in) dia.
Socket Removing and installing drain plug
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)
Puller • Removing 5th-reverse synchronizer hub
• Removing differential side bearing
Bearing remover Removing bushing
S-NT063
S-NT063
PCIB1776E
NT077
S-NT134
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DESCRIPTIONMT-9
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DESCRIPTION
System DiagramINFOID:0000000005929660
CROSS-SECTIONAL VIEW
System DescriptionINFOID:0000000005929661
DOUBLE-CONE SYNCHRONIZER
1. Clutch housing 2. 1st-2nd synchronizer hub assembly 3. 3rd-4th synchronizer hub assembly
4. 5th input gear 5. 5th-reverse synchronizer hub assembly 6. 5th-reverse baulk ring
7. 5th main gear 8. 4th main gear 9. 3rd main gear
10. 2nd main gear 11. 2nd double cone synchronizer 12. 1st double cone synchronizer
13. 1st main gear 14. Differential side bearing 15. Differential
16. Final gear 17. Mainshaft 18. Input shaft
JPDIC0580ZZ
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SIDE OIL SEAL
SIDE OIL SEAL
Removal and InstallationINFOID:0000000005929665
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-9, "Removal and Installation (Left Side)"
and FAX-10, "Removal and Installation (Right Side)".
2. Remove differential side oil seal (1) using suitable tool. CAUTION:
Do not damage transaxle case or clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
• B: Transaxle case side
• C: Clutch housing side
CAUTION:
• Do not reuse differential side oil seal
• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.
PCIB1505E
Tool number KV32500QAA ( – ) B.vi 1666-B
Dimension
L
1: 5.7 – 6.3 mm (0.224 – 0.248 in)
L
2: 2.4 – 3.0 mm (0.094 – 0.118 in)
JPDIC0401ZZ
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TRANSAXLE ASSEMBLYMT-19
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Gear Component
1. Differential side oil seal 2. Clutch housing
3. Dowel pin
4. Magnet 5. Drain plug6. Gasket
7. Oil channel 8. Plug (with ABS models) 9. Vehicle speed sensor (w/o ABS models)
10. Two way connector 11. Oil gutter12. Air breather inner tube
13. Filler plug 14. Transaxle case15. O-ring
16. Rear housing 17. Position switch Replace parts as a set
AWDIA0791GB
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TRANSAXLE ASSEMBLY
DISASSEMBLY
1. Remove drain plug and gasket from clutch housing using a suitable tool and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring.
CAUTION:
Remove to axial direction of input shaft ( ) because rear
housing oil channel is inserte d to input shaft center hole.
4. Shift control shaft shift lever (1) to the 3rd gear position. NOTE:
• If it is not shifted to the 3rd gear position, transaxle case can-
not be removed from clutch housing.
• The 3rd gear position means that control shaft select lever is
fully rotated clockwise and it is returned approximately 10
degrees.
1. Differential side bearing outer race 2. Differential side bearing 3. Speedometer drive gear
4. Pinion gear 5. Pinion shaft 6. Final drive assembly
Replace parts as a set
JPDIC0602ZZ
SCIA1709J
PCIB1524E
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TRANSAXLE ASSEMBLY
31. Remove bushings (1) from clutch housing using a suitable tool.
32. Remove differential side oil seals (1) from clutch housing and
transaxle case using a suitable tool.
CAUTION:
Never damage transaxle case and clutch housing.
33. Remove differential side bearing outer races (1) from clutch housing and transaxle case using a suitable tool.
CAUTION:
Never damage transaxle case and clutch housing.
34. Pull two way connector (1) straight to remove it from air breather inner tube (2).
35. Remove air breather inner tube from transaxle case.
36. Remove bushings (1) from transaxle case using a suitable tool.
37. Remove retaining pin ( ) from selector using a suitable tool.
38. Remove selector from control shaft.
39. Remove oil gutter from transaxle case.
PCIB1537E
PCIB1534E
JPDIC0484ZZ
PCIB1541E
PCIB1538E
Revision: May 2010 2011 Versa