QUICK REFERENCE INDEX: VERSA
2011
Rear Drum BrakeINFOID:0000000006444566
Unit: mm (in)
Unit: mm (in)
Fluids and LubricantsINFOID:0000000006444564
Brake modelLT 2 0
Brake lining Standard thickness (new)
4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
203 (7.992)
Repair limit inner diameter 204.5 (8.051)
Brake model LT 2 3
Brake lining Standard thickness
(new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
DescriptionCapacity (Approximate)
Liter US measure Imp measure
Fuel 50.013 1/4 gal 11 gal
Engine oil
Drain and refill With oil filter
change
HR16DE
3.03 1/8 qt 2 5/8 qt
MR18DE 4.14 3/8 qt 3 5/8 qt
Without oil filter
change HR16DE
2.83 qt2 1/2 qt
MR18DE 3.94 1/8 qt 3 3/8 qt
Dry engine (engine overhaul) HR16DE
3.53 3/4 qt 3 1/8 qt
MR18DE 4.95 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level) HR16DE
6.36 5/8 qt 5 1/2 qt
MR18DE 6.87 1/4 qt 6 qt
Manual transaxle fluid (MTF) 5MT
2.65 1/2 pt 4 5/8 pt
6MT 2.04 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) HR16DE
7.78 1/8 qt 6 3/4 qt
MR18DE 7.98 3/8 qt 7 qt
CVT fluid RE0F08B6.97 1/4 qt 6 1/8 qt
Brake and clutch fluid —— —
Multi-purpose grease —— —
Windshield washer fluid 4.54 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oil MR18DE - Type
1
and HR16DE
120 m
4.1 fl oz
4.2 fl oz
MR18DE - Type
2 100 m
3.4 fl oz
3.5 fl oz
AT-18
< SERVICE INFORMATION >
A/T FLUID
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to AT-17, "
Checking A/T Fluid".
A/T Fluid Cooler CleaningINFOID:0000000005928072
Whenever the A/T is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the radiator must be
inspected and cleaned.
Metal debris and friction material, if present, can becom e trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can bloc k or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the c ooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Identify the A/T inlet and outlet fluid cooler hoses.
2. Position an oil pan under the A/T inlet and outlet fluid cooler hoses.
3. Disconnect the A/T fluid cooler inlet and outlet rubber hoses from the steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Allow any A/T fluid that remains in the cooler hoses to drain into the oil pan.
5. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
• Wear safety glasses and rubber gloves when spraying the Transmission Cooler Cleaner.
• Spray Transmission Cooler Cleaner only with adequate
ventilation.
• Avoid contact with eyes and skin.
• Do not breathe vapors or spray mist.
6. Hold the hose and can as high as possible and spray Transmis- sion Cooler Cleaner in a continuous stream into the cooler outlet
hose until A/T fluid flows out of t he cooler inlet hose for 5 seconds.
7. Insert the tip of an air gun into the end of the cooler outlet hose.
8. Wrap a shop rag around the air gun tip and end of cooler outlet hose.
9. Blow compressed air regulated to 5 - 9 kg/cm
2 (490 - 883 kPa, 71 - 128 psi) through the cooler outlet hose
for 10 seconds to force out any remaining A/T fluid.
10. Repeat steps 5 through 9 three additional times.
11. Position an oil pan under the banjo bolts that connec t the A/T fluid cooler steel lines to the A/T.
12. Remove the banjo bolts. Fluid grade and capacity: Refer to
MA-14
.
SCIA5628E
SCIA5629E
SCIA5630E
Revision: May 2010 2011 Versa
A/T CONTROL SYSTEMAT-37
< SERVICE INFORMATION >
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Control ValveINFOID:0000000005928082
FUNCTION OF CONTROL VALVES
Centrifugal Cancel MechanismINFOID:0000000005928083
FUNCTION
The centrifugal cancel mechanism is a mechanism to c ancel the centrifugal hydraulic pressure instead of the
conventional check balls. It cancels the centrifugal hy draulic pressure which is generated as high clutch drum
rotates, and it allows for preventing high clutch from dragging and for providing stable high clutch piston press-
ing force in all revolution speeds.
STRUCTURE/OPERATION
Valve name Function
Pressure regulator valve, plug and sleeve
plug Regulates oil discharged from the oil pump to provide optimum line pressure for all driving
conditions.
Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressure regulator valve. Regulates pres- sure-modifier pressure (signal pressure) which controls optimum line pressure for all driv-
ing conditions.
Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up
mechanism, overrun clutch, shift timing.
Accumulator control valve Regulates accumulator back-pressure to pressure suited to driving conditions.
Manual valve Directs line pressure to oil circuits corresponding to select positions.
Hydraulic pressure drains when the shift lever is in Neutral.
Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A
to meet driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1GR → 2GR → 3GR → 4GR/4GR →
3GR → 2GR → 1GR) in combination with shift valve B.
Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in
relation to driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1GR → 2GR → 3GR → 4GR/4GR →
3GR → 2GR → 1GR) in combination with shift valve A.
Overrun clutch control valve Switches hydraulic circuits to prevent engagement of the overrun clutch simultaneously
with application of the brake band in D
4. (Interlocking occurs if the overrun clutch engages
during D
4.)
1st reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when downshift-
ing from the 1st position 1
2 to 11.
Overrun clutch reducing valve Reduces oil pressure directed to the overrun clutch and prevents engine-brake shock.
In the 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to
increase the pressure-regulating point, with resultant engine brake capability.
Torque converter relief valve Prevents an excessive rise in torque converter pressure.
Torque converter clutch control valve, plug
and sleeve Activates or inactivates the lock-up function.
Also provides smooth lock-up through transient application and release of the lock-up
system.
1-2 accumulator valve and piston Lessens the shock find when the 2GR band servo contracts, and provides smooth shift-
ing.
3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes
the high clutch release timing, and allows for soft downshifting.
Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the
overrun clutch control valve and switches between the two.
Cooler check valve At low speeds and with a small load when a little heat is generated, saves the volume of
cooler flow, and stores the oil pressure for lock-up.
Revision: May 2010 2011 Versa
TROUBLE DIAGNOSISAT-51
< SERVICE INFORMATION >
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Inspections Before Trouble DiagnosisINFOID:0000000005928094
A/T FLUID CHECK
Fluid Leakage and Fluid Level Check
Check fluid leakage and check the fluid level. Refer to AT-17, "Checking A/T Fluid".
Fluid Condition Check
Check the A/T fluid condition.
STALL TEST
Stall Test Procedure
1. Check ATF and engine oil levels. If necessary, add ATF and engine oil.
2. Drive vehicle for approximately 10 minutes or until ATF and engine oil reach operating temperature.
3. Set parking brake and block wheels.
4. Install a tachometer where it can be seen by driver during test. •It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D” position.
Fluid status Conceivable Cause Required Operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudy Water in the ATFReplace the ATF and check for plac-
es where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
A/T
Replace the ATF and check for im-
proper operation of the A/T.
SAT638A
ATF operating temperature: 50 - 80
°C (122 - 176 °F)
SAT647B
SAT513G
SAT775B
Revision: May 2010 2011 Versa
AT-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Location of line pressure test ports are shown in the figure.
•Always replace pressure plugs as they are self-sealing bolts.
Line Pressure Test Procedure
1. Check ATF and engine oil levels. If necessary, add ATF or
engine oil.
2. Drive vehicle for approx. 10 minutes or until engine oil and ATF reach operating temperature.
3. Install oil pressure gauge to corresponding line pressure test port.
4. Set parking brake and block wheels.
5. Start engine and measure line pressure at idle and stall speed. CAUTION:
• Keep the brake pedal pressed all the way down duringmeasurement.
• When measuring the line pressure at the stall speed, refer to "STALL TEST".
SCIA7187E
ATF operating temperature: 50 - 80° C (122 -176°F)
SAT647B
SCIA6528J
SAT513G
SAT493G
Revision: May 2010 2011 Versa
TROUBLE DIAGNOSISAT-71
< SERVICE INFORMATION >
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Slips/Will Not Engage No creep at all.
AT- 1 8 5
, AT- 1 8 6
ON vehicle
1. A/T fluid level
AT- 1 72. Line pressure testAT- 5 1
3. Control valve assemblyAT- 2 2 2
OFF vehicle4. Forward clutch
AT- 3 0 75. Oil pumpAT- 2 7 8
6. Torque converterAT- 2 5 7
Almost no shock or
clutches slipping in
change from D
1 to D2
. ON vehicle1. A/T fluid level
AT- 1 7
2. Accelerator pedal position sensorEC-415
(HR16DE), EC-
982 (MR18DE)
3. Line pressure test AT- 5 1
4. Accumulator servo releaseAT- 2 2 2
5. Control valve assemblyAT- 2 2 2
OFF vehicle 6. Brake band AT- 3 3 1
Almost no shock or
slipping in changing
from D
2 to D3 .ON vehicle 1. A/T fluid level
AT- 1 7
2. Accelerator pedal position sensorEC-415
(HR16DE), EC-
982 (MR18DE)
3. Line pressure test AT- 5 1
4. Control valve assemblyAT- 2 2 2
OFF vehicle5. High clutch
AT- 3 0 26. Forward clutchAT- 3 0 7
Almost no shock or
slipping in changing
from D
3 to D4 .ON vehicle 1. A/T fluid level
AT- 1 7
2. Accelerator pedal position sensorEC-415
(HR16DE), EC-
982 (MR18DE)
3. Line pressure test AT- 5 1
4. Control valve assemblyAT- 2 2 2
OFF vehicle 5. Brake band AT- 3 3 1
Races extremely fast
or slips in changing
from D
4 to D3 when
depressing accelera-
tor pedal. ON vehicle1. A/T fluid level
AT- 1 7
2. Accelerator pedal position sensorEC-415
(HR16DE), EC-
982 (MR18DE)
3. Line pressure test AT- 5 1
4. Line pressure solenoid valveAT- 1 3 3
5. Shift solenoid valve AAT- 1 3 8
6. Control valve assemblyAT- 2 2 2
OFF vehicle7. Brake band
AT- 3 3 18. Forward clutchAT- 3 0 7
ItemsSymptom Condition Diagnostic itemReference page
Revision: May 2010 2011 Versa
AT-72
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Slips/Will Not EngageRaces extremely fast
or slips in changing
from D
4 to D2 when
depressing accelera-
tor pedal. ON vehicle1. A/T fluid level
AT- 1 7
2. Accelerator pedal position sensorEC-415
(HR16DE), EC-
982 (MR18DE)
3. Line pressure test AT- 5 1
4. Line pressure solenoid valveAT- 1 3 3
5. Shift solenoid valve AAT- 1 3 8
6. Shift solenoid valve BAT- 1 4 3
7. Control valve assemblyAT- 2 2 2
OFF vehicle8. Brake band
AT- 3 3 19. Forward clutchAT- 3 0 7
Races extremely fast
or slips in changing
from D
3 to D2 when
depressing accelera-
tor pedal. ON vehicle1. A/T fluid level
AT- 1 7
2. Accelerator pedal position sensor EC-415
(HR16DE), EC-
982 (MR18DE)
3. Line pressure test AT- 5 1
4. Line pressure solenoid valveAT- 1 3 3
5. Shift solenoid valve BAT- 1 4 3
6. Control valve assemblyAT- 2 2 2
OFF vehicle7. Brake band
AT- 3 3 18. High clutchAT- 3 0 2
Races extremely fast
or slips in changing
from D
4 or D3 to D 1
when depressing ac-
celerator pedal. ON vehicle1. A/T fluid level
AT- 1 7
2. Accelerator pedal position sensorEC-415
(HR16DE), EC-
982 (MR18DE)
3. Line pressure test AT- 5 1
4. Line pressure solenoid valveAT- 1 3 3
5. Shift solenoid valve AAT- 1 3 8
6. Shift solenoid valve BAT- 1 4 3
7. Control valve assemblyAT- 2 2 2
OFF vehicle8. Forward clutch
AT- 3 0 79. Forward one-way clutchAT- 3 1 8
10. Low one-way clutchAT- 2 5 7
Vehicle will not run in
any position.ON vehicle
1. A/T fluid level
AT- 1 7
2. Control cable adjustmentAT- 2 1 7
3. Line pressure testAT- 5 1
4. Line pressure solenoid valveAT- 1 3 3
OFF vehicle5. Oil pump
AT- 2 7 8
6. High clutchAT- 3 0 2
7. Brake bandAT- 3 3 1
8. Low & reverse brakeAT- 3 1 4
9. Torque converterAT- 2 5 7
10. Parking componentsAT- 2 3 7
ItemsSymptom Condition Diagnostic itemReference page
Revision: May 2010 2011 Versa
TROUBLE DIAGNOSISAT-73
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Others Engine cannot be
started in “P” and “N”
positions.
AT- 1 8 2
ON vehicle
1. Ignition switch and starter
PG-4
, SC-9
2. Control cable adjustmentAT- 2 1 7
3. Transmission range switch adjustmentAT- 2 2 5
Engine starts in posi-
tions other than “P”
and “N”.ON vehicle
1. Control cable adjustment
AT- 2 1 7
2. Transmission range switch adjustmentAT- 2 2 5
Transaxle noise in“ P”
and “N” positions.ON vehicle1. A/T fluid level
AT- 1 7
2. Line pressure testAT- 5 1
3. Accelerator pedal position sensorEC-415
(HR16DE), EC-
982 (MR18DE)
4. Output speed sensor and vehicle speed signal AT- 1 0 0
, AT- 1 5 3
OFF vehicle5. Oil pump
AT- 2 7 86. Torque converterAT- 2 5 7
Vehicle moves when
changing into “P” po-
sition or parking gear
does not disengage
when shifted out of “P”
position.ON vehicle 1. Control cable adjustment
AT- 2 1 7
OFF vehicle 2. Parking componentsAT- 2 3 7
Vehicle runs in “N” po-
sition.
AT- 1 8 3
ON vehicle 1. Control cable adjustmentAT- 2 1 7
OFF vehicle2. Forward clutch
AT- 3 0 73. Reverse clutchAT- 2 9 7
4. Overrun clutchAT- 3 0 7
Vehicle braked when
shifting into “R” posi-
tion.ON vehicle
1. A/T fluid level
AT- 1 7
2. Control cable adjustmentAT- 2 1 7
3. Line pressure testAT- 5 1
4. Line pressure solenoid valveAT- 1 3 3
5. Control valve assemblyAT- 2 2 2
OFF vehicle6. High clutch
AT- 3 0 27. Brake band AT- 3 3 1
8. Forward clutchAT- 3 0 7
9. Overrun clutchAT- 3 0 7
Excessive creep. ON vehicle 1. Engine idling speed EC-24
(HR16DE), EC-
578 (MR18DE)
Engine stops when
shifting lever into “R”,
“D”, “2” and “1” posi-
tions. ON vehicle
1. Engine idling speed
EC-24
(HR16DE), EC-
578 (MR18DE)
2. A/T fluid level AT- 1 7
3. Torque converter clutch solenoid valveAT- 1 2 3
4. Control valve assemblyAT- 2 2 2
OFF vehicle 5. Torque converter AT- 2 5 7
ItemsSymptom Condition Diagnostic itemReference page
Revision: May 2010 2011 Versa