Page 2498 of 3787
![NISSAN TIIDA 2011 Service Repair Manual EM-108
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
HOW TO SELECT PISTON AND BEARING
In grinding crankshaft pin to u
se undersize bearings, keep the
fillet R (A) [0.8 - 1.2 mm (0.031 - 0.047 in)].
Main Bearin NISSAN TIIDA 2011 Service Repair Manual EM-108
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
HOW TO SELECT PISTON AND BEARING
In grinding crankshaft pin to u
se undersize bearings, keep the
fillet R (A) [0.8 - 1.2 mm (0.031 - 0.047 in)].
Main Bearin](/manual-img/5/57396/w960_57396-2497.png)
EM-108
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
HOW TO SELECT PISTON AND BEARING
In grinding crankshaft pin to u
se undersize bearings, keep the
fillet R (A) [0.8 - 1.2 mm (0.031 - 0.047 in)].
Main BearingINFOID:0000000005930973
HOW TO SELECT MAIN BEARING
When New Cylinder Block and Crankshaft Are Used
1. “Main Bearing Selection Table” rows correspond to main bearing housing grade on left side of cylinder block.
• If there is a corrected stamp mark (B) on cylinder block, use itas a correct reference.
2. Apply main journal diameter grade stamped on crankshaft front side to column in the “Main Bearing Selection Table”.
3. Read the symbol at the cross point of selected ro w and column in the “Main Bearing Selection Table”.
4. Apply the symbol obtained to the “Main Bearing Grade Table” to select main bearing. NOTE:
Service part is available as a set of both upper and lower.
When Cylinder Block and Crankshaft Are Reused
1. Measure the dimensions of the cylinder block ma in bearing housing inner diameter and crankshaft main
journal diameter individually. Refer to EM-97, "
Inspection".
2. Apply the measured dimension to the “Main Bearing Selection Table”.
3. Read the symbol at the cross point of selected ro w and column in the “Main Bearing Selection Table”.
4. Apply the symbol obtained to the “Main Bearing Grade Table” to select main bearing. Bearing undersize table:
Refer to EM-119, "
Connecting Rod Bearing".
PBIC3263J
A : Basic stamp mark
: Engine front
PBIC3760E
A : Main journal diameter grade (No. 1 to 5 from left)
B : Crankshaft pin journal diameter grade (No. 1 to 4 from left)
PBIC3757E
Revision: May 2010 2011 Versa
Page 2521 of 3787
![NISSAN TIIDA 2011 Service Repair Manual NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGEM-131
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
OUse the Chart Below to Help You
Find the Cause of the SymptomINFOID:00000000 NISSAN TIIDA 2011 Service Repair Manual NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGEM-131
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
OUse the Chart Below to Help You
Find the Cause of the SymptomINFOID:00000000](/manual-img/5/57396/w960_57396-2520.png)
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGEM-131
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
OUse the Chart Below to Help You
Find the Cause of the SymptomINFOID:0000000005930996
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not relatedD. Drive belt
E. Crankshaft pulleyF. A/C compressor
G. Water pump H. GeneratorI. Tension pulley
J. Valve mechanism K. Valves
Location of noise Type of
noise Operating condition of engine
Source of noise Check item
Refer-
ence page
Before
warm-
up After
warm-
up When
start-
ing When
idling When
racing While
driving
Top of en-
gine
Rocker
cover
Cylinder
head Ticking or
clicking
CA—AB—
Tappet
noiseValve clearance
EM-230
Rattle C A — A B C Camshaft
bearing
noiseCamshaft journal oil
clearance
Camshaft runout
EM-170EM-170
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil panSlap or
knock
—A—BB—
Piston pin
noisePiston to piston pin oil
clearance
Connecting rod bushing
oil clearance
EM-219
EM-219
Slap or
rap
A——BBA
Piston
slap noisePiston to cylinder bore
clearance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsion EM-219EM-219
EM-219
EM-219
Knock A B C B B B
Connect-
ing rod
bearing
noiseConnecting rod bushing
oil clearance
Connecting rod bearing
oil clearance
EM-219EM-219
Knock A B — A B C
Main bear-
ing noiseMain bearing oil clear-
ance
Crankshaft runout EM-219EM-219
Front of
engine
Front cov-
erTapping or
ticking
AA—BBB Timing
chain and
chain ten-
sioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operation
EM-160
Front of
engineSqueak-
ing or fizz-
ing
AB—B—C Drive belt
(Sticking
or slip-
ping)Drive belt deflection
EM-132
CreakingA B ABAB Drive belt
(Slipping)Idler pulley bearing op-
eration
Squall
Creak AB—BAB Water
pump
noiseWater pump operation
CO-45
Revision: May 2010 2011 Versa
Page 2523 of 3787
![NISSAN TIIDA 2011 Service Repair Manual DRIVE BELTSEM-133
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
1. Install drive belt.
CAUTION:
Confirm drive belt is completely set to pulleys.
2. Release drive belt auto-tensioner NISSAN TIIDA 2011 Service Repair Manual DRIVE BELTSEM-133
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
1. Install drive belt.
CAUTION:
Confirm drive belt is completely set to pulleys.
2. Release drive belt auto-tensioner](/manual-img/5/57396/w960_57396-2522.png)
DRIVE BELTSEM-133
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
1. Install drive belt.
CAUTION:
Confirm drive belt is completely set to pulleys.
2. Release drive belt auto-tensioner, and apply tension to drive belt. WARNING:
Never place hand in a location where pinching m ay occur if the holding tool accidentally comes
off.
CAUTION:
Make sure no oil/fluid in cluding engine oil and engine coolan t drips onto the belt or pulley.
3. Turn crankshaft pulley clockwise several times to equalize tension between each pulley.
4. Confirm tension of drive belt at indicator (notch on fixed side) is within the possible use range. Refer to
EM-132, "
Checking Drive Belts".
5. Install fender protector (RH). Refer to EI-26, "
Removal and Installation".
ComponentINFOID:0000000005931001
Removal and Installation of Drive Belt Auto TensionerINFOID:0000000005931002
REMOVAL
CAUTION:
The complete auto-tensioner must be re placed as a unit, including the pulley.
1. Remove drive belt. Refer to EM-132, "
Removal and Installation".
2. Support the engine and remove the torque rod (RH), engine mounting insulator (RH) and engine mount- ing bracket (RH). Refer to EM-197, "
Component".
3. Release the fixed drive belt auto-tensioner pulley.
4. Loosen bolt and remove drive belt auto-tensioner. NOTE:
Use TORX socket (size T50).
1. Front cover 2. Drive belt auto–tensioner3. Idler pulley (models without A/C)
4. Bracket (models without A/C) 5. Shaft (models without A/C)
PBIC4698E
Revision: May 2010 2011 Versa
Page 2531 of 3787
EXHAUST MANIFOLDEM-141
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
EXHAUST MANIFOLD
ComponentINFOID:0000000005931008
Removal and InstallationINFOID:0000000005931009
REMOVAL
1. Remove cowl top. Refer to
EI-24, "Removal and Installation".
2. Remove exhaust front tube. Refer to EX-10, "
Component".
3. Remove exhaust manifold cover.
4. Remove the air fuel ratio sensor 1, using Tool (A).
CAUTION:
Handle it carefully and avoid impacts.
5. Remove exhaust manifold side bolt of exhaust manifold stay.
1. Exhaust manifold cover 2. Exhaust manifold3. Gasket
4. Stud bolt 5. Bracket6. Air fuel ratio sensor 1
7. Exhaust manifold stay Engine front
WBIA0778E
Tool number :KV991J0050 (J-44626)
WBIA0772E
Revision: May 2010 2011 Versa
Page 2535 of 3787
![NISSAN TIIDA 2011 Service Repair Manual OIL PANEM-145
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
3. Remove flywheel (M/T models) or drive plate (CVT or A/T models). Refer to EM-202, "Component".
4. Remove oil filter us NISSAN TIIDA 2011 Service Repair Manual OIL PANEM-145
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
3. Remove flywheel (M/T models) or drive plate (CVT or A/T models). Refer to EM-202, "Component".
4. Remove oil filter us](/manual-img/5/57396/w960_57396-2534.png)
OIL PANEM-145
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
3. Remove flywheel (M/T models) or drive plate (CVT or A/T models). Refer to EM-202, "Component".
4. Remove oil filter using Tool.
CAUTION:
When removing, prepare a shop cloth to ab sorb any engine oil leakage or spillage.
5. Remove oil pan (lower) bolts in reverse order as shown.
6. After removing the bolts and nuts, separate the mating surface and remove the sealant using Tool.
• Slide (2) the Tool by tapping (1) its side with a hammer toremove the oil pan (lower) from the oil pan (upper).
CAUTION:
Be careful not to damage the mating surfaces.
7. Remove the following parts: • Front cover, timing chain, oil pump drive chain. Refer to EM-159
.
CAUTION:
Never use an impact or other power tool to remove the engine oil pump sprocket bolt. If an impact
or other power tool is used to remove the en gine oil pump sprocket bolt, the crankshaft sprocket
may break.
8. Remove oil pump. • Loosen bolts in reverse order as shown.Tool number : KV10115801 ( — )
: Engine front
PBIC3146J
Tool number : KV10111100 (J-37228)
WBIA0566E
1: Oil pump
2 : Oil pan (upper)
: Engine front
PBIC3532J
Revision: May 2010 2011 Versa
Page 2536 of 3787
![NISSAN TIIDA 2011 Service Repair Manual EM-146
< SERVICE INFORMATION >[MR18DE]
OIL PAN
9. Remove oil pan (upper) bolts in reverse order as shown.
10. Insert a screwdriver shown by the arrow ( ) and open up a
crack between oil pan (upper) an NISSAN TIIDA 2011 Service Repair Manual EM-146
< SERVICE INFORMATION >[MR18DE]
OIL PAN
9. Remove oil pan (upper) bolts in reverse order as shown.
10. Insert a screwdriver shown by the arrow ( ) and open up a
crack between oil pan (upper) an](/manual-img/5/57396/w960_57396-2535.png)
EM-146
< SERVICE INFORMATION >[MR18DE]
OIL PAN
9. Remove oil pan (upper) bolts in reverse order as shown.
10. Insert a screwdriver shown by the arrow ( ) and open up a
crack between oil pan (upper) and cylinder block.
CAUTION:
A more adhesive liquid gasket is applied compared to previ-
ous types when shipped, so it should not be forced off the
position not specified.
11. After removing the bolts, separate the mating surface and remove the sealant using Tool.
• Slide (1) the Tool by tapping (2) its side with a hammer toremove the oil pan (upper) from the cylinder block.
CAUTION:
Be careful not to damage the mating surfaces.
12. Remove O-ring between cylinder block and oil pan (upper).
INSPECTION AFTER REMOVAL
Oil Filter
Clean oil strainer portion (part of the oil pump) if any object attached.
INSTALLATION
1. Use a scraper (A) to remove old liquid gasket from mating sur- faces of oil pan (upper).
• Remove the old liquid gasket from mating surface of cylinderblock.
• Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Never scratch or damage the mating surfaces when clean-
ing off old liquid gasket.
: Engine front
PBIC3533J
: Engine front
PBIC3534J
Tool number : KV10111100 (J-37228)
WBIA0566E
PBIC3949E
Revision: May 2010 2011 Versa
Page 2537 of 3787
![NISSAN TIIDA 2011 Service Repair Manual OIL PANEM-147
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
2. Apply the sealant without breaks to the specified location using
Tool.
Use Genuine Silicone RTV Seal ant or equivalen NISSAN TIIDA 2011 Service Repair Manual OIL PANEM-147
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
2. Apply the sealant without breaks to the specified location using
Tool.
Use Genuine Silicone RTV Seal ant or equivalen](/manual-img/5/57396/w960_57396-2536.png)
OIL PANEM-147
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
2. Apply the sealant without breaks to the specified location using
Tool.
Use Genuine Silicone RTV Seal ant or equivalent. Refer to
GI-42, "
Recommended Chemical Product and Sealant".
CAUTION:
Apply liquid gasket to outside of bolt hole for the positions
shown by marks.
3. Install new O-ring at cylinder block side. CAUTION:
Install avoiding misal ignment of O-ring.
4. Tighten bolts in numerical order as shown.
5. Install rear oil seal with the following procedure. CAUTION:
• The installation of rear oil seal should be co mpleted within 5 minutes after installing oil pan
(upper).
• Always replace rear oil seal with new one.
• Never touch oil seal lip.
a. Wipe off liquid gasket protruding to the rear oil seal mating part of oil pan (upper) and cylinder block using a scraper.
b. Apply engine oil to entire outside area of rear oil seal. Tool number WS39930000 ( – )
1 : Oil pan (upper)
A : 2 mm protruded to outside
B : 2 mm protruded to rear oil seal mounting side
C : Liquid gasket
: Engine front
: Engine outside
PBIC4587E
: Engine front
PBIC3533J
Revision: May 2010 2011 Versa
Page 2539 of 3787
![NISSAN TIIDA 2011 Service Repair Manual OIL PANEM-149
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
9. Apply the sealant without breaks to the specified location using
Tool.
Use Genuine Silicone RTV Seal ant or equivalen NISSAN TIIDA 2011 Service Repair Manual OIL PANEM-149
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
9. Apply the sealant without breaks to the specified location using
Tool.
Use Genuine Silicone RTV Seal ant or equivalen](/manual-img/5/57396/w960_57396-2538.png)
OIL PANEM-149
< SERVICE INFORMATION > [MR18DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
9. Apply the sealant without breaks to the specified location using
Tool.
Use Genuine Silicone RTV Seal ant or equivalent. Refer to
GI-42, "
Recommended Chemical Product and Sealant".
10. Tighten bolts in numerical order as shown.
11. Install oil filter with the following procedure:
a. Remove foreign materials adhering to the oil filter installation surface.
b. Apply new engine oil to the oil seal contact surface of new oil fil- ter.
c. Screw oil filter manually until it touches the installation surface, then tighten it by 2/3 turn. Or tighten to specification.
12. Installation of the remaining components is in the reverse order of removal.
InspectionINFOID:0000000006413286
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. Tool number WS39930000 ( – )
1 : Oil pan (lower)
A : Liquid gasket
: Engine outside
PBIC4590E
: Engine front
PBIC3146J
Oil filter: : 17.7 N·m (1.8 kg-m, 13 ft-lb)
SMA229B
Revision: May 2010 2011 Versa