COLLISION DIAGNOSISSRS-49
< ON-VEHICLE REPAIR >
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FOR FRONTAL COLLISION: When SRS is not activated in a collision
CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensur e that all vehicle body and structural repairs have been
completed.
2. Check the SRS components using the table below: Replace any SRS components showing visible signs of damage. (dents, cracks and deformation, etc.)
3. Perform self-diagnosis using CONSULT-III or air bag warning lamp. Refer to SRS-18, "
Self-Diagnosis
Function (Without CONSULT-III)" for details.
Ensure entire SRS operates properly.
4. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-19, "
SRS Operation Check".
SRS INSPECTION (FOR FRONTAL COLLISION)
Harness and connectors 1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE the damaged harness. Do not attempt to repair, splice or modify any SRS harness.
Instrument panel assembly If the passenger front air bag has deployed: REPLACE the instrument panel assembly. (integrated type)
Part
Inspection
Part Inspection
Driver air bag module If the driver air bag has NOT been activated:
1. Remove driver air bag module. Check harness cover and connectors for damage, terminals for deformities, and harness for binding.
2. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install driver air bag modules with new fasteners.
Front passenger air bag module
(if equipped) If the front passenger air bag has NOT been activated:
1. Remove front passenger air bag module. Check harness cover and connectors for damage,
terminals for deformities, and harness for binding.
2. Install front passenger air bag module into the instrument panel to check fit with the instrument panel.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install front passenger air bag modules with new fasteners.
Crash zone sensor If the front air bags or seat belt pre-tensioners have NOT been activated:
1. Remove the crash zone sensor. Check harness connectors for damage, terminals for defor- mities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the crash zone sensor and bracket.
3. Install the crash zone sensor to check fit.
4. If no damage is found, reinstall with new fasteners.
5. If damaged—REPLACE the crash zone sensor and bracket with new fasteners.
Seat belt pre-tensioner assem-
blies
(All applicable locations: buckle,
retractor, lap outer) If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged—REPLACE. Install the seat belt pre-tensioners with new fasteners.
Revision: May 2010 2011 Versa
SRS-50
< ON-VEHICLE REPAIR >
COLLISION DIAGNOSIS
For Side and Ro llover Collision
INFOID:0000000005931222
FOR SIDE AND ROLLOVER COLLISION: Wh en SRS is activated in a collision
CAUTION:
Due to varying models and option levels, not all part s listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Replace the following components:
- Front seat back assembly (on the side on which side air bag is activated).
- Door finisher (on the side on which door-mounted curtain air bag is activated).
- Pop-up roll bar assemblies and pop-up roll bar covers.
- Side air bag (satellite) sensor LH/RH (on the side on which side air bag is activated).
- Diagnosis sensor unit.
- Seat belt pre-tensioner assemblies.
3. Check the SRS components and the related parts using the following table. Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation, etc.).
4. Perform self-diagnosis using CONSULT-III and “AIR BAG” warning lamp. Refer to SRS-19, "
SRS Opera-
tion Check" for details. Make sure entire SRS operates properly.
5. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRS-18, "
Self-Diagnosis Function (Without CONSULT-III)".
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)
Diagnosis sensor unit If none of the SRS components have been activated:
1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install diagnosis sensor unit with new fasteners.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for defor- mities.
3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged—REPLACE.
Spiral cable If the driver front air bag has not deployed:
1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall.
5. If damaged—REPLACE.
Occupant classification system
(Passenger seat) 1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities.
3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged — REPLACE seat cushion assembly with new fasteners.
Harness and connectors 1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE the damaged harness. Do not attempt to repair, splice or modify any
SRS harness.
Instrument panel assembly If the passenger front air bag has NOT deployed: 1. Visually check instrument panel for damage.
2. If no damage is found, reinstall the instrument panel assembly.
3. If damaged—REPLACE the instrument panel assembly.
Part
Inspection
Revision: May 2010 2011 Versa
STC-10
< DTC/CIRCUIT DIAGNOSIS >[EPS]
C1601 BATTERY POWER SUPPLY
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check the following. If any items are damaged, repair or replace damaged parts.
• 10A fuse (#2) open
- Harness for short between 10A fuse (#2) and pow er steering control unit harness connector No.
10 terminal.
• 60A fusible link (M) open
- Harness for short between 60A fusible link (M) and power steering control unit harness connec-
tor No. 10 terminal.
• Harness for open between ignition switch and power steering control unit harness connector No. 17 terminal.
• Harness for open between battery and power steering control unit harness connector No. 17 ter-
minal.
• Battery or ignition switch.
3.CHECK BATTERY VOLTAGE SIGNAL (1)
With CONSULT-III
1. Connect EPS control unit harness connector.
2. Start the engine. CAUTION:
Stop the vehicle.
3. Select “EPS”, “DATA MONITOR” and “MOTOR VO LT”, and perform the battery voltage inspection.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace EPS control unit. Refer to PS-10, "
Removal and Installation".
4.CHECK MOTOR VOLTAGE SIGNAL (2)
With CONSULT-III
Select “MOTOR VOLT” in “DATA MONITOR” of the EPS control unit. Check motor voltage with the steering
wheel fully turned leftward or rightward.
Is the value in
“DATA MONITOR”“between 9 V and 17.5 V”?
YES >> Check pin terminal and connection of each harness connector for damage or loose connection.
NO >> Check battery power supply and ignition power supply. Refer to STC-22, "
Wiring Diagram - ELEC-
TRONICALLY CONTROLLED POWER STEERING SYSTEM -".
EPS control unit
—Volt a ge
Connector Terminal
M53 10
Ground Battery voltage
M54 17
Monitor item ConditionDisplay value
MOTOR VOLT Engine runningBattery voltage
Revision: May 2010 2011 Versa
STC-12
< DTC/CIRCUIT DIAGNOSIS >[EPS]
C1604 TORQUE SENSOR
3.CHECK TORQUE SENSOR SIGNAL
1. Turn ignition switch ON.
2. Check voltage between EPS control unit harness connector terminal and ground. CAUTION:
Steering wheel is neutral position . (There is no steering force.)
Is the inspection result normal?
YES >> GO TO 4.
NO >> Torque sensor is malfunction. Replace steering column assembly. Refer to PS-10, "
Removal and
Installation".
4.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect torque sensor harness connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or replace terminal.
Is the inspection result normal?
YES >> Replace EPS control unit. Refer to PS-10, "Removal and Installation".
NO >> Repair or replace error-detected parts.
EPS control unit —Volt a ge
Connector Terminal
M53 4
Ground Approx. 2.5V
6
Revision: May 2010 2011 Versa
C1607, C1608 EPS CONTROL UNIT
STC-15
< DTC/CIRCUIT DIAGNOSIS > [EPS]
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C1607, C1608 EPS CONTROL UNIT
DescriptionINFOID:0000000005931239
EPS control unit performs an arithmetical operation on data, such as steering wheel turning force (sensor sig-
nal) from the torque sensor, vehicle speed signal, etc. T hen it generates an optimum assist torque signal to the
EPS motor according to the driving condition.
DTC LogicINFOID:0000000005931240
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Turn the ignition switch OFF to ON.
2. Perform EPS control unit self-diagnosis.
Is DTC
“C1607” or “C1608” detected?
YES >> Proceed to diagnosis procedure. Refer to STC-15, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis ProcedureINFOID:0000000005931241
1.PERFORM SELF-DIAGNOSIS
With CONSULT-III
1. Turn the ignition switch OFF to ON.
2. Erase EPS control unit self-diagnostic results.
3. Perform EPS control unit self-diagnosis.
Is DTC
“C1607” or “C1608” detected?
YES >> Replace EPS control unit. Refer to PS-10, "Removal and Installation".
NO >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any item are damaged, repair or replace error-detected parts.
DTC Display item Malfunction detected condition Possible cause
C1607 EEPROM When the memory (EEPROM)
system malfunction is
detected in EPS control unit.
EPS control unit
C1608 CONTROL UNIT When the internal malfunction is detected in EPS
control unit.
Revision: May 2010
2011 Versa
EPS WARNING LAMPSTC-19
< DTC/CIRCUIT DIAGNOSIS > [EPS]
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EPS WARNING LAMP
DescriptionINFOID:0000000005931251
• Turn ON when there is a malfunction in EPS system. If indicates that fail-safe mode is engaged and enters a
manual steering state (Control turning force steering wheel becomes heavy).
• Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF after the engine
starts, if system is normal.
EPS WARNING LAMP INDICATION
CAUTION:
EPS warning lamp also turns ON due to data reception error, CAN communication error etc.
Component Function CheckINFOID:0000000005931252
1.CHECK THE ILLUMINATION OF THE EPS WARNING LAMP
Check that the EPS warning lamp turns ON when igni tion switch turns ON. Then, EPS warning lamp turns
OFF after the engine is started.
Is the inspection result normal?
YES >> Inspection End
NO >> Perform trouble diagnosis. Refer to STC-19, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005931253
1.PERFORM SELF-DIAGNOSIS
With CONSULT-III
1. Turn the ignition switch OFF to ON.
2. Perform EPS control unit self-diagnosis.
Is any DTC detected?
YES >> Check the DTC. Refer to STC-24, "DTC Index".
NO >> GO TO 2.
2.CHECK EPS WARNING LAMP SIGNAL
With CONSULT-III
1. Turn the ignition switch ON. CAUTION:
Never start the engine.
2. On “DATA MONITOR”, select “WARNING LAMP”.
3. Check that the EPS warning lamp is turned ON.
4. Start the engine. CAUTION:
Stop the vehicle.
5. Check that the EPS warning lamp is turned OFF.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for combinat ion meter power supply circuit. Refer to DI-15, "Power
Supply and Ground Circuit Inspection".
NO >> Replace the EPS control unit. Refer to PS-10, "
Removal and Installation".
Condition EPS warning lamp
Ignition switch ON. (Lamp check) ON
Engine running. OFF
EPS system malfunction [Oth er diagnostic item] OFF
Revision: May 2010 2011 Versa
STEERING WHEEL TURNING FORCE IS HEAVY OR LIGHTSTC-27
< SYMPTOM DIAGNOSIS > [EPS]
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STEERING WHEEL TURNING FO RCE IS HEAVY OR LIGHT
DescriptionINFOID:0000000005931263
Steering wheel turning force is heavy or light.
Diagnosis ProcedureINFOID:0000000005931264
1.CHECK THE ILLUMINATION OF THE EPS WARNING LAMP
Check that the EPS warning lamp turns ON when igni tion switch turns ON. Then, EPS warning lamp turns
OFF after the engine is started.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2.
2.PERFORM SELF-DIAGNOSIS
With CONSULT-III
1. Turn the ignition switch OFF to ON.
2. Perform EPS control unit self-diagnosis.
Is any DTC detected?
YES >> Check the DTC. Refer to STC-24, "DTC Index".
NO >> GO TO 3.
3.CHECK EPS CONTROL UNIT SIGNAL
With CONSULT-III
1. Start the engine. CAUTION:
Stop the vehicle.
2. Turn steering wheel from full left stop to full right stop.
3. Select “TORQUE SENSOR” of “DATA MONITOR” for EPS control unit.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK EPS MOTOR
Perform the trouble diagnosis of EPS motor. Refer to STC-13, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace the specific malfunctioning part.
5.CHECK STEERING WH EEL TURNING FORCE
Check the steering wheel turning force. Refer to PS-6, "
On-Vehicle Inspection and Service".
Is the inspection result normal?
YES >> Inspection End
NO >> Check the steering wheel turning force for mechanical malfunction. Refer to PS-6, "
On-Vehicle
Inspection and Service".
Monitor item ConditionDisplay value
TORQUE SENSOR Steering wheel: Not steer-
ing (There is no steering
force)
Approx. 0 Nm
Steering wheel: Right turn Positive value (Nm)
Steering wheel: Left turn Negative value (Nm)
Revision: May 2010 2011 Versa
STC-28
< SYMPTOM DIAGNOSIS >[EPS]
UNBALANCE STEERING WHEEL TURNING FORCE AND RETURN BETWEEN
RIGHT AND LEFT
UNBALANCE STEERING WHEEL TU RNING FORCE AND RETURN BE-
TWEEN RIGHT AND LEFT
DescriptionINFOID:0000000005931265
Unbalance steering wheel turning force and return between right and left.
Diagnosis ProcedureINFOID:0000000005931266
1.CHECK THE ILLUMINATION OF THE EPS WARNING LAMP
Check that the EPS warning lamp turns ON when igni tion switch turns ON. Then, EPS warning lamp turns
OFF after the engine is started.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Refer to STC-26, "
Diagnosis Procedure".
2.CHECK WHEEL ALIGNMENT
1. Check the wheel alignment. Refer to FSU-7, "
On-Vehicle Inspection and Service".
2. Perform EPS control unit self-diagnosis.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Adjustment of wheel alignment.
3.CHECK EPS CONTROL UNIT SIGNAL
With CONSULT-III
1. Start the engine. CAUTION:
Stop the vehicle.
2. Turn steering wheel from full left stop to full right stop.
3. Select “TORQUE SENSOR” of “DATA MONITOR” for EPS control unit.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK EPS MOTOR
Perform the trouble diagnosis of EPS motor. Refer to STC-13, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace the specific malfunctioning part.
5.CHECK STEERING WHEEL TURNING FORCE
Check the steering wheel turning force. Refer to PS-6, "
On-Vehicle Inspection and Service".
Is the inspection result normal?
YES >> Inspection End.
NO >> Check the steering wheel turning force for mechanical malfunction. Refer to PS-6, "
On-Vehicle
Inspection and Service".
Monitor item ConditionDisplay value
TORQUE SENSOR Steering wheel: Not steer-
ing (There is no steering
force)
Approx. 0 Nm
Steering wheel: Right turn Positive value (Nm)
Steering wheel: Left turn Negative value (Nm)
Revision: May 2010 2011 Versa