BR-40
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005928420
HR16DE
MR18DE
TypeWith ABS or VDC/TCS/ABSWithout ABS
Front brake Brake model AD22VK
Cylinder bore diameter 53.97 mm (2.125 in)
Pad
Length × width × thickness 115.0 mm ×
41.0 mm × 9.0 mm
(4.528 in × 1.614 in × 0.354 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20
Cylinder bore diameter 15.87 mm (0.625 in)17.46 mm (0.687 in)
Drum inner diameter 203 mm (7.992 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
Front brake Brake modelCLZ25VF
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness 125.6 mm
× 48.0 mm × 9.5 mm
(4.945 in × 1.890 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model LT23
Cylinder bore diameter 19.06 mm (0.750 in)
Drum inner diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 23.81 ± 0.015 mm (0.937 ± 0.001 in)
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
Revision: May 2010 2011 Versa
BR-42
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Brake Booster
INFOID:0000000005928423
Front Disc BrakeINFOID:0000000005928424
Unit: mm (in)
Unit: mm (in)
Rear Drum BrakeINFOID:0000000005928425
Unit: mm (in)
Unit: mm (in)
Input rod installation standard dimension (B) 159 ± 0.5 mm (6.26 ± 0.02 in)
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, –19.69 inHg)] Within 3.3 kPa (25 mmHg, 0.98 inHg) of vacuum for 15 seconds
SGIA0060E
Brake model
AD22VK
Brake pad Standard thickness (new)
9.0 (0.354)
Repair limit thickness 2.0 (0.079)
Disc rotor Standard thickness (new)
22.0 (0.866)
Repair limit thickness 20.0 (0.787)
Runout limit 0.07 (0.0028)
Maximum uneven wear (measured at 8 positions) 0.02 mm (0.0008 in) or less
Brake model CLZ25VF
Brake pad Standard thickness (new)
9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotor Standard thickness (new)
24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit (measured at 10.0 mm (0.394 in) inside the disc edge 0.07 (0.0028)
Maximum uneven wear (measured at 8 positions) 0.02 mm (0.0008 in) or less
Brake model LT 2 0
Brake lining Standard thickness
(new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
203 (7.992)
Repair limit inner diameter 204.5 (8.051)
Brake model LT 2 3
Brake lining Standard thickness (new)
4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
Revision: May 2010 2011 Versa
PRECAUTIONSBRC-3
< SERVICE INFORMATION > [ABS]
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SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005928426
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution for Brake SystemINFOID:0000000005928427
CAUTION:
• Refer to MA-14
for recommended brake fluid.
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• To clean or wash all parts of master cylin der and disc brake caliper, use clean brake fluid.
• Never use mineral oils such as gasoline or kerosen e. They will ruin rubber parts of the hydraulic sys-
tem.
• Use flare nut wrench when removing and installing brake tube.
• If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
• Turn the ignition switch OFF and remove the connector of the
ABS actuator and electric unit (con trol unit) or the battery ter-
minal before performing the work.
• Always torque brake lines when installing.
• Burnish the brake contact surf aces after refinishing or replac-
ing rotors, after replacing pads, or if a soft pedal occurs at
very low mileage. Refer to BR-34, "
Brake Burnishing Proce-
dure".
WARNING:
• Clean brake pads and shoes with a waste cl oth, then wipe with a dust collector.
SBR686C
Revision: May 2010 2011 Versa
BRC-6
< SERVICE INFORMATION >[ABS]
SYSTEM DESCRIPTION
SYSTEM DESCRIPTION
System ComponentINFOID:0000000005928432
ABS FunctionINFOID:0000000005928433
• The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding obsta-
cles during emergency braking.
• If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and the ABS warning lamp turns on.
• The electrical system can be diagnosed using CONSULT-III.
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or motor operating noises may be heard from the engine compartment. This is normal due to the self check operation.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
EBD FunctionINFOID:0000000005928434
• Electronic Brake Distribution is a function that detec ts subtle slippages between the front and rear wheels
during braking, and it improves handling stability by elec tronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.
• If the electrical system malfunctions, the Fail-Saf e function is activated, the EBD and ABS become inopera-
tive, and the ABS warning lamp and brake warning lamp are turned on.
• The electrical system can be diagnosed using CONSULT-III.
• During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or motor operating noises may be heard from the
engine compartment. This is normal due to the self check operation.
Fail-Safe FunctionINFOID:0000000005928435
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS system.
ABS/EBD SYSTEM
In case of an electrical malfunction with the ABS, the AB S warning lamp will turn on. In case of an electrical
malfunction with the EBD system, the brake warning lamp and the ABS warning lamp will turn on.
The system will revert to one of the follo wing conditions of the Fail-Safe function.
1. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of vehicles without ABS system.
WFIA0118E
Revision: May 2010 2011 Versa
TROUBLE DIAGNOSISBRC-9
< SERVICE INFORMATION > [ABS]
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TROUBLE DIAGNOSIS
How to Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000005928438
INTRODUCTION
The ABS system has an electronic control unit to control major func-
tions. The control unit accepts i nput signals from sensors and con-
trols actuator operation. It is also important to check for air leaks in
the booster or brake and vacuum lines, lack of brake fluid, or other
malfunctions in the brake system.
It is much more difficult to diagnose a malfunction that occurs inter-
mittently rather than continuously. Most intermittent conditions are
caused by poor electrical connec tions or damaged wiring. In this
case, careful checking of suspicious circuits may help prevent the
replacement of good parts.
A visual check only may not find t he cause of the malfunction, so a
road test should be performed.
Before undertaking actual checks, take just a few minutes to talk with
a customer who approaches with an ABS complaint. The customer
is a very good source of information, especially for intermittent condi-
tions. Through the talks with the cu stomer, find out what symptoms
are present and under what conditions they occur.
Start your diagnosis by looking fo r “conventional” malfunctions first.
This is one of the best ways to troubleshoot brake malfunctions on
an ABS equipped vehicle. Also check related Service Bulletins for
information.
SEF233G
SEF234G
Revision: May 2010 2011 Versa
BRC-12
< SERVICE INFORMATION >[ABS]
TROUBLE DIAGNOSIS
Component Parts and Harn ess Connector Location
INFOID:0000000005928439
1. Front wheel sensor LH E51
Front wheel sensor RH E52 2. Rear wheel sensor LH B123
Rear wheel sensor RH B124 3. ABS actuator and electric unit (con-
trol unit) E33
4. Combination meter M24 5. Stop lamp switch E13
AWFIA0619GB
Revision: May 2010 2011 Versa
TROUBLE DIAGNOSISBRC-21
< SERVICE INFORMATION > [ABS]
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Self-diagnostic item Malfunction detecting condition Check system
RR RH SENSOR-1
[C1101] Circuit of rear RH wheel sensor is open.
BRC-25, "
Wheel Sensor
System" (Note 1)
RR LH SENSOR-1
[C1102]
Circuit of rear LH wheel sensor is open.
FR RH SENSOR-1
[C1103] Circuit of front RH wheel sensor is open.
FR LH SENSOR-1
[C1104] Circuit of front LH wheel sensor is open.
RR RH SENSOR-2
[C1105] When the circuit in the rear RH wheel sensor is short-circuited or
when the sensor power voltage is outside the standard. When the
distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
RR LH SENSOR-2
[C1106] When the circuit in the rear LH wheel sensor is short-circuited or
when the sensor power voltage is outside the standard. When the
distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
FR RH SENSOR-2
[C1107] When the circuit in the front RH wheel sensor is short-circuited or
when the sensor power voltage is outside the standard. When the
distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
FR LH SENSOR-2
[C1108] When the circuit in the front LH wheel sensor is short-circuited or
when the sensor power voltage is outside the standard. When the
distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
ABS SENSOR
[ABNORMAL SIGNAL]
[ C 111 5 ] Wheel sensor input is abnormal.
BATTERY VOLTAGE
[ABNORMAL]
[C1109] ABS actuator and electric unit (con
trol unit) power voltage is too
low. BRC-28, "
ABS Control
Unit Power and Ground
Systems Inspection"
CONTROLLER FAILURE
[ C 111 0 ]
Internal malfunction of ABS actuator and electric unit (control unit) BRC-26, "ABS Control
Unit Inspection"
PUMP MOTOR
[ C 1111 ]During actuator motor operation with ON, when actuator motor
turns OFF or when control line fo
r actuator motor relay is open. BRC-27, "Actuator Mo-
tor, Motor Relay, and Cir-
cuit Inspection"During actuator motor operation with OFF, when actuator motor
turns ON or when control line for relay is shorted to ground.
FR LH IN ABS SOL
[C1120] Circuit of front LH IN ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
BRC-26, "
Solenoid Valve
System Inspection"
FR LH OUT ABS SOL
[C1121]Circuit of front LH OUT ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
FR RH IN ABS SOL
[C1122] Circuit of front RH IN ABS solenoid
is open or shorted, or control
line is open or shorted to power supply or ground.
FR RH OUT ABS SOL
[C1123] Circuit of front RH OUT ABS solenoid
is open or shorted, or con-
trol line is open or shorted to power supply or ground.
RR LH IN ABS SOL
[C1124] Circuit of rear LH IN ABS solenoid
is open or shorted, or control
line is open or shorted to power supply or ground.
RR LH OUT ABS SOL
[C1125] Circuit of rear LH OUT ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
RR RH IN ABS SOL
[C1126] Circuit of rear RH IN ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
RR RH OUT ABS SOL
[C1127] Circuit of rear RH OUT ABS solenoid
is open or shorted, or control
line is open or shorted to power supply or ground.
Revision: May 2010 2011 Versa
BRC-22
< SERVICE INFORMATION >[ABS]
TROUBLE DIAGNOSIS
Note 1: If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power supply voltage
in addition
to wheel sensor circuit check.
Note 2: If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for CAN communication line
first.
DATA MONITOR
Operation Procedure
1. After turning OFF the ignition switch, connect CONSULT-III to the data link connector.
2. Touch “ABS”, “DATA MONITOR” in order on the CONSULT-III screen. If “ABS” is not indicated, go to GI-36, "
CONSULT-III Data Link Connector (DLC) Circuit".
3. Return to the SELECT MONITOR ITEM screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU”. Refer to the following information.
4. When “START” is touched, the data monitor screen is displayed.
Display Item List
MAIN RELAY
[ C 111 4 ] ABS actuator relay or circuit malfunction. BRC-27, "Actuator Mo-
tor, Motor Relay, and Cir-
cuit Inspection"
CAN COMM CIRCUIT
[U1000]• CAN communication line is open or shorted.
• ABS actuator and electric unit (c
ontrol unit) internal malfunction
• Battery voltage for ECM is suddenly interrupted for approxi-
mately 0.5 second or more. BRC-29, "CAN Commu-
nication System Inspec-
tion" (Note 2)
Self-diagnostic item
Malfunction detecting condition Check system
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
FR RH SENSOR
(km/h, MPH) ××× Wheel speed calculated by front RH
wheel sensor signal is displayed.
FR LH SENSOR
(km/h, MPH) ×××
Wheel speed calculated by front LH
wheel sensor signal is displayed.
RR RH SENSOR
(km/h, MPH) ××× Wheel speed calculated by rear RH
wheel sensor signal is displayed.
RR LH SENSOR
(km/h, MPH) ××× Wheel speed calculated by rear LH
wheel sensor signal is displayed.
BATTERY VOLT
(V) ××× Voltage supplied to ABS actuator
and electric unit (control unit) is dis-
played.
STOP LAMP SW
(ON/OFF) ××× Stop lamp switch (ON/OFF) status is
displayed.
ABS WARN LAMP
(ON/OFF) –
×× ABS warning lamp (ON/OFF) status
is displayed.
FR LH IN SOL
(ON/OFF) –
×× Front LH IN ABS so
lenoid (ON/OFF)
status is displayed.
FR LH OUT SOL
(ON/OFF) –
×× Front LH OUT ABS solenoid (ON/
OFF) status is displayed.
FR RH IN SOL
(ON/OFF) –
×× Front RH IN ABS solenoid (ON/
OFF) status is displayed.
FR RH OUT SOL
(ON/OFF) –
×× Front RH OUT ABS solenoid (ON/
OFF) status is displayed.
RR LH IN SOL
(ON/OFF) –
×× Rear LH IN ABS solenoid (ON/OFF)
status is displayed.
RR LH OUT SOL
(ON/OFF) –
×× Rear LH OUT ABS solenoid (ON/
OFF) status is displayed.
Revision: May 2010
2011 Versa