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BATTERY
• Remove the cell plug using a suitable tool.
• Add distilled water up to the MAX level.
Sulfation
A battery will be completely discharged if it is left unattended
for a long time and the specific gravity will become less than
1.100. This may result in sulfation on the cell plates.
To determine if a battery has been sulfated, note its voltage and
current when charging it. Less current and higher voltage are
observed in the initial stage of charging sulfated batteries, as
shown.
A sulfated battery may sometimes be brought back into service
by means of a long, slow charge, 12 hours or more, followed by
a battery capacity test.
SPECIFIC GRAVITY CHECK
1. Read hydrometer and thermometer indications at eye level.
2. Use the following chart to correct your hydrometer reading
according to electrolyte temperature.
Hydrometer Temperature Correction
MEL043F
WKIA4166E
MEL042FA
Battery electrolyte temperature °C ( °F) Add to specific gravity reading
71 (160) 0.032
66 (150) 0.028
60 (140) 0.024
54 (130) 0.020
49 (120) 0.016
43 (110) 0.012
38 (100) 0.008
32 (90) 0.004
27 (80) 0
21 (70) −0.004
16 (60) −0.008
10 (50) −0.012
4 (40) −0.016
− 1 (30) −0.020
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CHARGING THE BATTERY
CAUTION:
• Do not “quick charge” a fully discharged battery.
• Keep the battery away from open flame while it is being charged.
• When connecting the charger, connect the leads first, then turn on the charger. Do not turn on the
charger first, as this may cause a spark.
• If battery electrolyte temperature rises above 55 °C (131 °F), stop charging. Alw ays charge battery at a
temperature below 55 °C (131° F).
Charging Rates
Do not charge at more than 50 ampere rate.
NOTE:
The ammeter reading on your battery charger will automatically decrease as the battery charges. This indi-
cates that the voltage of the battery is increasing norma lly as the state of charge improves. The charging amps
indicated above refer to initial charge rate.
• If, after charging, the specific gravity of any two cells varies more than 0.050, the battery should be replaced.
Trouble Diagnosis with Multita sking Battery Diagnostic StationINFOID:0000000005929011
Refer to diagnostic station instruction manual.
Removal and InstallationINFOID:0000000005929012
REMOVAL (All except MR18DE with CVT)
1. Disconnect battery negative (1) and positive (2) terminals.
CAUTION:
When disconnecting, disconnect the battery negative termi-
nal first.
2. Remove battery hold-down wedge bolt (A) and remove battery hold-down wedge bracket (3).
3. Remove battery cover.
4. Remove battery.
− 7 (20) −0.024
− 12 (10) −0.028
− 18 (0) −0.032
Corrected specific gravity Approximate charge condition
1.260 - 1.280 Fully charged
1.230 - 1.250 3/4 charged
1.200 - 1.220 1/2 charged
1.170 - 1.190 1/4 charged
1.140 - 1.160 Almost discharged
1.110 - 1.130 Completely discharged
Battery electrolyte temperature °
C (°F) Add to specific gravity reading
Amps Time
50 1 hour
25 2 hours
10 5 hours
5 10 hours
AWMIA0053ZZ
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BATTERY
INSTALLATION (All except MR18DE with CVT)
Installation is in the reverse order of removal.
CAUTION:
When connecting, connect the battery positive terminal first.
Reset electronic systems as necessary. Refer to SC-8, "
Required Procedure After Battery Disconnection".
REMOVAL (MR18DE with CVT)
1. Disconnect battery negative (1) and positive (2) terminals.
CAUTION:
When disconnecting, disconnect the battery negative termi-
nal first.
2. Remove battery hold-down frame bolts (A) and remove battery hold-down frame (3).
3. Remove battery cover.
4. Remove battery.
INSTALLATION (MR18DE with CVT)
Installation is in the reverse order of removal.
CAUTION:
When connecting, connect the battery positive terminal first.
Reset electronic systems as necessary. Refer to SC-8, "
Required Procedure After Battery Disconnection".
Required Procedure After Battery DisconnectionINFOID:0000000005929013
Battery wedge bracket bolt : 14.2 N·m (1.4 kg-m, 10 ft-lb)
Battery terminal nut : 5.4 N·m (0.55 kg-m, 48 in-lb)
ALMIA0487ZZ
Battery hold-down frame bolt : 14.2 N·m (1.4 kg-m, 10 ft-lb)
Battery terminal nut : 5.4 N·m (0.55 kg-m, 48 in-lb)
System ItemReference
Engine Control Idle Air Volume Learning EC-26
(HR16DE)
EC-580
(MR18DE)
Glasses, Window System & Mirrors Power Window System Initialization GW-31
RoofSunroof Memory Reset/Initialization RF-11
Audio, Visual, Navigation & TelephoneAudio (Radio Preset)
Refer to Owner’s Manual.
Navigation System Refer to Owner’s Manual.
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STARTING SYSTEM
System DescriptionINFOID:0000000005929014
M/T Models
Power is supplied at all times
• to starter motor terminal B, and
• through 40A fusible link (letter h, located in the fuse and fusible link box)
• to ignition switch terminal B.
With the ignition switch in the START position, power is supplied
• from ignition switch terminal ST
• to IPDM E/R terminal 21.
With the ignition switch in the ON or START position, power is supplied
• through 10A fuse (No. 49, located in the IPDM E/R)
• to the clutch interlock switch terminal 1.
With the clutch pedal depressed, power is supplied
• through the clutch interlock switch terminal 2
• to IPDM E/R terminal 35.
Ground is supplied at all times
• to IPDM E/R terminals 39 and 59
• through body grounds E15 and E24.
If the IPDM E/R receives a starter relay request ON signal from the BCM over the CAN communication lines,
the IPDM E/R grounds the starter relay and power is supplied
• through terminal 19 of the IPDM E/R
• to terminal S of the starter motor.
The starter motor magnetic switch energizes closing the circuit between the battery and the starter motor. The
starter motor is case ground through the cylinder block. With power and ground supplied, the starter motor
operates.
A/T Models
Power is supplied at all times
• to starter motor terminal B, and
• through 40A fusible link (letter h, located in the fuse and fusible link box)
• to ignition switch terminal B.
With the ignition switch in the START position, power is supplied
• from ignition switch terminal ST
• to IPDM E/R terminal 21.
With the ignition switch in the ON or START position, power is supplied
• through 10A fuse (No. 54, located in the IPDM E/R)
• to transmission range switch terminal 1.
With the selector lever in the P or N position, power is supplied
• through transmission range switch terminal 2
• to IPDM E/R terminal 35.
Ground is supplied at all times
• to IPDM E/R terminals 39 and 59
• through body grounds E15 and E24.
If the IPDM E/R receives a starter relay request ON signal from the BCM over the CAN communication lines,
the IPDM E/R grounds the starter relay and power is supplied
• through terminal 19 of the IPDM E/R
• to terminal S of the starter motor.
The starter motor magnetic switch energizes closing the circuit between the battery and the starter motor. The
starter motor is case ground through the cylinder block. With power and ground supplied, the starter motor
operates.
CVT Models
Power is supplied at all times
• to starter motor terminal B, and
• through 40A fusible link (letter h, located in the fuse and fusible link box)
• to ignition switch terminal B.
With the ignition switch in the ON or START position, power is supplied
• through 10A fuse (No. 49, located in the IPDM E/R)
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STARTING SYSTEM
• to transmission range switch terminal 1.
With the selector lever in the P or N position, power is supplied
• through transmission range switch terminal 2
• to IPDM E/R terminal 35.
Ground is supplied at all times
• to IPDM E/R terminals 39 and 59
• through body grounds E15 and E24.
If the IPDM E/R receives a starter relay request ON signal from the BCM over the CAN network, the IPDM E/
R grounds the starter relay and power is supplied
• through terminal 19 of the IPDM E/R
• to terminal S of the starter motor.
The starter motor magnetic switch energizes closing the circuit between the battery and the starter motor. The
starter motor is case ground through the cylinder block. With power and ground supplied, the starter motor
operates.
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STARTING SYSTEM
Trouble Diagnosis with Multitas king Battery Diagnostic Station
INFOID:0000000005929016
Refer to diagnostic station instruction manual.
WORK FLOW
ABBWA0625GB
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STARTING SYSTEM
5. Check voltage between starter motor connector F27 terminal Band ground using a digital circuit tester.
OK or NG
OK >> GO TO 2.
NG >> Check harness between the battery and the starter motor for open circuit.
2.CHECK VOLTAGE DROP ON STARTER MOTOR CIRCUIT
1. Check voltage between starter motor connector F27 terminal B and battery positive terminal using a digital circuit tester.
OK or NG
OK >> GO TO 3.
NG >> Check harness between the battery and the starter motor for poor continuity.
3.CHECK VOLTAGE DROP ON STARTER MOTOR GROUND CIRCUIT
1. Check voltage between starter motor case and battery negative terminal using a digital circuit tester.
OK or NG
OK >> Starter motor ground circuit is OK. Further inspection is necessary. Refer to "WORK FLOW".
NG >> Check harness between the starter motor case and
ground for poor continuity.
DIAGNOSTIC PROCEDURE 2
Check Magnetic Switch Circuit
1.CHECK POWER SUPPLY TO MAGNETIC SWITCH
1. Remove the fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
3. Turn the ignition switch OFF.
4. Disconnect starter motor connector F28.
5. Check voltage between starter motor connector F28 terminal S and ground using a digital circuit tester.
OK or NG
OK >> GO TO 2.
NG >> Check the following: • 40A fusible link (letter h, located in fuse and fusible
link box)
Battery voltage should exist
WKIA0137E
Ignition switch in
START
: Less than 0.2V
WKIA0138E
Ignition switch in
START : Less than 0.2V
AWBIA0750GB
Ignition switch in
START: Battery voltage
AWBIA0751GB
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• 10A fuse (No. 49, M/T model s, located in the IPDM E/R)
• 15A fuse (No. 52, located in the IPDM E/R)
• 20A fuse (No. 53, located in the IPDM E/R)
• Transmission range switch, clutch interlock switch or TCM depending on equipment
• Ignition switch
• Ignition relay IPDM E/R
• Starter relay IPDM E/R
• Starter relay request ON signal from BCM
• Harness for open or short circuit
2.CHECK VOLTAGE DROP ON MAGNETIC SWITCH CIRCUIT
1. Connect starter motor connector F28.
2. Check voltage between starter motor connector F28 terminal S and battery positive terminal using a digital circuit tester.
OK or NG
OK >> Magnetic switch circuit is OK. Further inspection is nec-
essary. Refer to "WORK FLOW".
NG >> Check harness, components and connections between the battery and the magnetic switch for poor continuity.
MINIMUM SPECIFICATION OF CRANKING VO LTAGE REFERENCING COOLANT TEMPERA-
TURE
Removal and Installation HR16DEINFOID:0000000005929017
Ignition switch in
START : Less than 1V
AWBIA0752GB
Engine coolant temperature
Voltage V
− 30 °C to − 20°C ( −22 °F to −4 °F) 8.4
− 19 °C to − 10°C ( −2°F to 14 °F) 8.9
− 9 °C to 0 °C (16 °F to 32 °F) 9.3
More than 1 °C (More than 34 °F) 9.7
1. Cylinder block2. "B" terminal harness3. "S" terminal harness
4. Starter motor Engine front
AWBIA0885GB
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