CVT SYSTEMCVT-25
< SERVICE INFORMATION > [RE0F08B]
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Lock-up and Select ControlINFOID:0000000005928741
• The torque converter clutch piston in the torque conv erter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
• The torque converter clutch control valve operation is controlled by the torque converter clutch solenoid
valve, which is controlled by a signal from TCM. The torque converter clutch control valve engages or
releases the torque converter clutch piston.
• When shifting between “N” (“P”) ⇒“D” (“R”), torque converter clutch solenoid controls engagement power of
forward clutch and reverse brake.
• The lock-up applied gear range was expanded by locking up the torque converter at a lower vehicle speed than conventional CVT
models.
TORQUE CONVERTER CLUTCH AND SELECT CONTROL VALVE CONTROL
Lock-up and Select Control System Diagram
Lock-up Released
In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by the
torque converter clutch solenoid and the lock-up apply pressure is drained.
In this way, the torque converter clutch piston is not coupled.
Lock-up Applied
In the lock-up applied state, the torque converter clutch control valve is set into the locked state by the torque
converter clutch solenoid and lock-up apply pressure is generated.
In this way, the torque converter clutch piston is pressed and coupled.
Select Control
When shifting between “N” (“P”) ⇒“D” (“R”), optimize the operating pressure on the basis of the throttle posi-
tion, the engine speed, and the secondary pulley (out put) revolution speed to lessen the shift shock.
Control ValveINFOID:0000000005928742
FUNCTION OF CONTROL VALVE
SCIA1958E
AWDIA0778GB
Revision: May 2010 2011 Versa
CVT-26
< SERVICE INFORMATION >[RE0F08B]
CVT SYSTEM
Name
Function
Torque converter regulator valve Optimizes the supply pressure for the torque converter depending on driving conditions.
Pressure regulator valve Optimizes the discharge pressure from the oil pump depending on driving conditions.
TCC control valve • Activates or deactivate the lock-up.
• Lock-up smoothly by opening lock-up operation excessively.
TCC solenoid valve Controls the TCC control valve or select control valve.
Shift control valve Controls flow-in/out of line pressure from the primary pulley depending on the stroke dif-
ference between the stepping motor and the primary pulley.
Secondary valve Controls the line pressure from the secondary pulley depending on operating conditions.
Clutch regulator valve Adjusts the clutch operating pressure depending on operating conditions.
Secondary pressure solenoid valve Controls the secondary valve.
Line pressure solenoid valve Controls the line pressure control valve.
Step motor Controls the pulley ratio.
Manual valve Transmits the clutch operating pressure to each circuit in accordance with the selected
position.
Select control valve Engages forward clutch, reverse brake smoothly depending on select operation.
Select switch valve Switches torque converter clutch solenoid valve control pressure use to torque converter
clutch control valve or select control valve.
Lock-up select solenoid valve Controls the select switch valve.
Revision: May 2010 2011 Versa
CVT-30
< SERVICE INFORMATION >[RE0F08B]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
DTC Inspection Priority ChartINFOID:0000000005928748
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000” is displayed with other DTCs, first perform the trouble diagnosis for DTC “U1000”.
Refer to
CVT-56
.
Fail-SafeINFOID:0000000005928749
The TCM has an electrical fail-safe mode. This mode make s it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the CVT to make driving possible.
Secondary Speed Sensor
The shift pattern is changed in accordance with thrott le position when an unexpected signal is sent from the
secondary speed sensor to the TCM. T he overdrive-off mode is inhibited, and the transaxle is put in “D”.
Primary Speed Sensor
The shift pattern is changed in accordance with thro ttle position and secondary speed (vehicle speed) when
an unexpected signal is sent from the primary speed sensor to the TCM. The overdrive-off mode is inhibited,
and the transaxle is put in “D”.
Transmission Range Switch
If an unexpected signal is sent from the transmission range switch to the TCM, the transaxle is put in “D”.
CVT Fluid Temperature Sensor
If an unexpected signal is sent from the CVT fluid temperature sensor to the TCM, the gear ratio in use before
receiving the unexpected signal is maintained or t he gear ratio is controlled to keep engine speed under 3500
rpm.
Secondary Pressure Sensor
• If an unexpected signal is sent from the secondary pressure sensor to the TCM, the secondary pressure
feedback control is stopped and the offset value obtai ned before the non-standard condition occurs is used
to control line pressure.
• If secondary pressure sensor error signal is input to TCM, secondary pressure feedback control stops, but line pressure is controlled normally.
Line Pressure Solenoid
If an unexpected signal is sent from the solenoid to the TCM, the line pressure solenoid is turned OFF to
achieve the maximum fluid pressure.
Secondary Pressure Solenoid
If an unexpected signal is sent from the solenoid to t he TCM, the secondary pressure solenoid is turned OFF
to achieve the maximum fluid pressure.
Torque Converter Clutch Solenoid
If an unexpected signal is sent from the solenoid to t he TCM, the torque converter clutch solenoid is turned
OFF to cancel the lock-up.
Step Motor
If an unexpected signal is sent from the step motor to the TCM, the step motor coil phases “A” through “D” are
all turned OFF to hold the gear ratio used right before the non-standard condition occurred.
CVT Lock-up Select Solenoid
If an unexpected signal is sent from the solenoid to the TCM, the CVT lock-up select solenoid is turned OFF to
cancel the lock-up.
Priority Detected items (DTC)
1 U1000
2 Except above
Revision: May 2010 2011 Versa
TROUBLE DIAGNOSISCVT-31
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TCM Power Supply (Memory Back-up)
Transaxle assembly is protected by limiting the engine torque when the memory back-up power supply (for
controlling) from the battery is not supplied to TCM.
Normal statues is restored when turning the ignition switch
OFF to ON after the normal power supply.
How to Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000005928750
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, transmission range switch and provides shift con-
trol or lock-up control via CVT solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used wit h the OBD-related parts of the
CVT system for malfunction-diagnos tic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the CVT system. The CVT system must be in good
operating condition and be free of valve seizure, solenoid valve mal-
function, etc.
It is much more difficult to diagnose an error that occurs intermit-
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or impr oper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts.
A visual check only may not find t he cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “DIAGNOSTIC WORKSHEET” as
shown on the example (Refer to "Diagnostic Worksheet Chart" )
should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
WORK FLOW
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malf unction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Make good use of the two sheets provided, "Information From Customer" and "Diagnostic Worksheet Chart" ,
to perform the best troubleshooting possible.
Work Flow Chart
SAT631IB
SAT632I
SEF234G
Revision: May 2010 2011 Versa
TROUBLE DIAGNOSISCVT-33
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Diagnostic Worksheet Chart
Customer name MR/MS Model & Year
VIN
Trans. Model EngineMileage
malfunction Date Manuf. DateIn Service Date
Frequency † Continuous † Intermittent ( times a day)
Symptoms † Vehicle does not move. ( † Any position † Particular position)
† No shift
† Lock-up malfunction
† Shift shock or slip ( † N → D † N → R † Lock-up † Any drive position)
† Noise or vibration
† No pattern select
† Others
()
Malfunction indicator lamp (MIL) † Continuously lit † Not lit
1 † Read the item on cautions concerning fail-safe and understand the customer's complaint. CVT-30
2 †
CVT fluid inspection
CVT-37 † Leak (Repair leak location.)
† Sta te
† Amount
3 †
Stall test and line pressure test
CVT-37
,
CVT-37
† Stall test
† Torque converter one-way clutch
† Reverse brake
† Forward clutch
† Steel belt †
Engine
† Line pressure low
† Primary pulley
† Secondary pulley
† Line pressure inspection - Suspected part:
Revision: May 2010 2011 Versa
CVT-42
< SERVICE INFORMATION >[RE0F08B]
TROUBLE DIAGNOSIS
CONSULT-III START PROCEDURE
• Using CONSULT-III, perform a cruise test and record the result.
• Print the result and ensure that shifts
and lock-ups take place as per Shift Schedule.
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “MAIN SIGNALS” to set recording condition.
3. See “Numerical Display”, “Barchart Display” or “Line Graph Display”.
4. Touch “START”.
5. When performing cruise test. Refer to CVT-43, "
Cruise Test" .
6. After finishing cruise test part, touch “RECORD”.
7. Touch “STORE”.
8. Touch “BACK”.
9. Touch “DISPLAY”.
10. Touch “PRINT”.
11. Check the monitor data printed out.
Check before Engine Is StartedINFOID:0000000005928755
1.CHECK O/D OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does O/D OFF indicator lamp come on for about 2 seconds?
YES >> 1. Turn ignition switch OFF. 2. Perform self-diagnosis and note NG items.
Refer to CVT-48, "
CONSULT-III Function (TRANSMISSION)" .
3. Go to CVT-42, "
Check at Idle" .
NO >> Stop “Road Test”. Go to CVT-143, "
O/D OFF Indicator Lamp Does Not Come On" .
Check at IdleINFOID:0000000005928756
1.CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch START.
Is engine started?
YES >> GO TO 2.
NO >> Stop “Road Test”. Mark the box on the CVT-31, "
How to Perform Trouble Diagnosis for Quick and
Accurate Repair" . Go to CVT-145, "Engine Cannot Be Started in "P" and "N" Position" .
2.CHECK STARTING THE ENGINE
1. Turn ignition switch ON.
2. Move selector lever to “D”, “L” or “R” position.
3. Turn ignition switch START.
Is engine started?
YES >> Stop “Road Test”. Mark the box on the CVT-31, "How to Perform Trouble Diagnosis for Quick and
Accurate Repair" . Go to CVT-145, "Engine Cannot Be Started in "P" and "N" Position" .
NO >> GO TO 3.
Revision: May 2010 2011 Versa
CVT-46
< SERVICE INFORMATION >[RE0F08B]
TROUBLE DIAGNOSIS
CAUTION:
Lock-up clutch is engaged when vehicle speed is approximately 18 km/h (11 MPH) to 90 km/h (56 MPH).
TCM Terminal and Reference ValueINFOID:0000000005928759
TCM HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR TCM
Data are reference values and are measured between each terminal and ground.
Engine type Throttle position Shift patternEngine speed (rpm)
At 40 km/h (25 MPH) At 60 km/h (37 MPH)
MR18DE 8/8
“D” position
Overdrive-off mode “L” position 3,600 - 4,500
4,400 - 5,300
2/8 “D” position
1,300 - 3,100 1,400 - 3,500
Overdrive-off mode 2,200 - 3,000 2,800 - 3,600
“L” position 3,100 - 4,000 3,800 - 4,700
WCIA0717E
Te r m i n a lWire
color Item
ConditionData (Approx.)
1GR Line pressure
solenoid valve
and Release your foot from the accelerator pedal.
5.0 - 7.0 V
Press the accelerator pedal all the way down. 1.0 - 3.0 V
2LG Secondary pres-
sure solenoid
valve Release your foot from the accelerator pedal.
5.0 - 7.0 V
Press the accelerator pedal all the way down. 3.0 - 4.0 V
3SB Torque converter
clutch solenoid
valve When vehi-
cle cruises in
“D” position.When CVT performs lock-up.
6.0 V
When CVT does not perform lock-up. 1.0 V
4BR Lock-up select
solenoid valve Selector lever in “P” and “N
” positions Battery voltage
Wait at least for 5 seconds with the selector lever in
“R”, “D” and “L” positions 0 V
5 L CAN-H ——
6 P CAN-L ——
10 R Power supply —
Battery voltage
—0 V
11 L Step motor A Within 2 seconds after ignition switch ON, the time measurement by using the pulse width measurement function (Hi level) of CONSULT-III.*1
*1: A circuit tester cannot be used to test this item. 30.0 msec
12 Y Step motor B 10.0 msec
13 G ROM assembly ——
Revision: May 2010 2011 Versa
CVT-48
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TROUBLE DIAGNOSIS
*: This harness is not used.
CONSULT-III Functi
on (TRANSMISSION)INFOID:0000000005928760
CONSULT-III can display each diagnostic item using the diagnostic test modes shown below.
FUNCTION
CONSULT-III REFERENCE VALUE
46 O Sensor power —
5.0 V
— 0 V
47 G CVT fluid tem-
perature sensor When CVT fluid temperature is 20
°C (68 °F) 2.0 V
When CVT fluid temperature is 80 °C (176 °F) 1.0 V
48 B Ground Always 0 V
Te r m i n a l
Wire
color Item
ConditionData (Approx.)
Diagnostic test mode Function
Work support This mode enables a technician to adjust some devices faster and more accurately by following the in-
dications on CONSULT-III.
Self-diagnostic results Self-diagnostic results can be read and erased quickly.
Data monitor Input/Output data in the TCM can be read.
CAN diagnostic support mon-
itor The results of transmit/receive diagnosis of CAN communication can be read.
CALIB data Characteristic information for TCM and CVT assembly can be read.
Function test Performed by CONSULT-III instead of a technician to determine whether each system is “OK” or “NG”.
ECU part number TCM part number can be read.
Item name Condition Display value (Approx.)
VSP SENSOR During driving Approximately matches the speedometer
reading.
ESTM VSP SIG*
PRI SPEED SEN During driving (lock-up ON) Approximately matches the engine speed.
ENG SPEED SIG Engine running Closely matches the tach ometer reading.
SEC HYDR SEN “N” position idle 1.0 V
ATF TEMP SEN When CVT fluid temperature is 20
°C (68 °F). 2.0 V
When CVT fluid temperature is 80 °C (176 °F). 1.0 V
VIGN SEN Ignition switch: ON Battery voltage
VEHICLE SPEED During driving Approximately matches the speedometer
reading.
PRI SPEED During driving (lock-up ON) Approximately matches the engine speed.
SEC SPEED During driving 50 X Approximately matches the speedom-
eter reading.
ENG SPEED Engine running Closely matches the tachom eter reading.
GEAR RATIO During driving 2.56 - 0.43
ACC PEDAL OPEN Released accelerator pedal - Fully depressed
accelerator pedal 0.0/8 - 8.0/8
SEC PRESS “N” position idle 0.8 MPa
Revision: May 2010 2011 Versa