BRC-36
< SERVICE INFORMATION >[ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000005928459
CAUTION:
• Before servicing, disconnect battery negative terminal.
• To remove brake tube, use flare nut wrench to pr
event flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench, tighten flare nut to the specified torque. Refer to BR-11,
"Hydraulic Circuit".
• Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed the ai r from the brake hydraulic system. Refer to BR-9, "
Bleeding
Brake System".
REMOVAL
1. Disconnect the battery negative terminal.
2. Remove the cowl top. Refer to EI-24, "
Removal and Installation".
3. Disconnect ABS actuator and electric unit (control unit) connector.
4. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
5. Remove brake booster hose from engine. Refer to BR-23, "
Removal and Installation".
6. Remove ABS actuator and electric unit (control unit) bracket bolts.
7. Remove ABS actuator and electric unit (control unit).
1. To front right caliper 2. To rear left wheel cylinder 3. To rear right wheel cylinder
4. To front left caliper 5. From master cylinder primary side 6. From master cylinder secondary side
7. ABS actuator and electric unit (control unit) 8. Harness connector
Front
AWFIA0532GB
Revision: May 2010 2011 Versa
BRC-38
< SERVICE INFORMATION >[VDC/TCS/ABS]
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005928460
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precautions Necessary for Steering Wheel Rotation after Battery Disconnect
INFOID:0000000005928461
NOTE:
• Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect bot h battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the bat tery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Carry the Intelligent Key or insert it to the key sl ot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon- nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
Revision: May 2010 2011 Versa
PRECAUTIONSBRC-39
< SERVICE INFORMATION > [VDC/TCS/ABS]
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5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Brake SystemINFOID:0000000005928462
CAUTION:
• Refer to MA-14, "
Fluids and Lubricants" for recommended brake fluid.
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• To clean or wash all parts of master cylin der and disc brake caliper, use clean brake fluid.
• Never use mineral oils such as gasoline or kerosen e. They will ruin rubber parts of the hydraulic sys-
tem.
• Use flare nut wrench when removing and installing brake tube.
• If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
• Turn the ignition switch OFF and remove the connector of the
ABS actuator and electric unit (con trol unit) or the battery ter-
minal before performing the work.
• Always torque brake lines when installing.
• Burnish the brake contact surf aces after refinishing or replac-
ing rotors, after replacing pads, or if a soft pedal occurs at
very low mileage.
Refer to BR-34, "
Brake Burnishing Procedure".
WARNING:
• Clean brake pads and shoes with a waste cl oth, then wipe with a dust collector.
Precaution for Brake ControlINFOID:0000000005928463
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine
compartment. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer (what symptoms are present under what conditions) and check for simple causes before starting diagnosis.
Besides electrical system inspection, check boos ter operation, brake fluid level, and fluid leaks.
• If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate.
• If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness pinches, open circuits or improper wiring.
• If the following components are replaced with non-genuine components or modified, the VDC OFF indicator lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs , bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, roto rs, calipers, etc.), components related to engine (muf-
fler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
• Driving with broken or excessively worn suspensi on components, tires or brake system components may
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
operate properly.
• When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The noise is a result of the normal operation of the TCS and VDC.
• When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as sharp curves on a freeway), the VDC may not operate no rmally, or the VDC warning lamp and the SLIP indi-
cator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine.
SBR686C
Revision: May 2010 2011 Versa
BRC-40
< SERVICE INFORMATION >[VDC/TCS/ABS]
PRECAUTIONS
• Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw
rate/side/decel G sensor to indicate a problem. This is not a problem if normal operation can be resumed
after restarting the engine.
Precaution for CAN SystemINFOID:0000000005928464
• Do not apply voltage of 7.0V or higher to terminal to be measured.
• Maximum open terminal voltage of test er in use must be less than 7.0V.
• Before checking harnesses, turn ignition sw itch OFF and disconnect battery negative cable.
• Area to be repaired must be soldered and wrapped with tape. Make sure that fraying of twisted wire is within 110 mm (4.33 in).
• Do not make a bypass connection to repaired area. (If the circuit is bypassed, characteristics of twisted wire will be lost.)
PKIA0306E
PKIA0307E
Revision: May 2010 2011 Versa
BRC-42
< SERVICE INFORMATION >[VDC/TCS/ABS]
SYSTEM DESCRIPTION
SYSTEM DESCRIPTION
System ComponentINFOID:0000000005928467
ABS FunctionINFOID:0000000005928468
• The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding obsta-
cles.
• If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and
the ABS warning lamp turns on.
• The electrical system can be diagnosed using CONSULT-III.
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
EBD FunctionINFOID:0000000005928469
• Electronic Brake Distribution is a function that detec ts subtle slippages between the front and rear wheels
during braking, and it improves handling stability by elec tronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.
• If the electrical system malfunctions, the Fail-Saf e function is activated, the EBD and ABS become inopera-
tive, and the ABS warning lamp and BRAKE warning lamp are turned on.
• The electrical system can be diagnosed using CONSULT-III.
• During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal.
• Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without EBD when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads.
AWFIA0604GB
Revision: May 2010 2011 Versa
SYSTEM DESCRIPTIONBRC-43
< SERVICE INFORMATION > [VDC/TCS/ABS]
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TCS FunctionINFOID:0000000005928470
• Spinning of the drive wheels is detected by the ABS/TCS/VDC control unit using inputs from the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure control and engine
fuel cut are conducted while the throttle value is restricted to reduce the engine torque and decrease the
amount of wheel spin. In addition, the throttle openi ng is controlled to achieve the optimum engine torque.
• Depending on road condition, the vehicle may have a sluggi sh feel. This is normal, because optimum trac-
tion has the highest priority during TCS operation.
• TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden transmis- sion shifts or when the vehicle is driven on a road with a varying surface friction coefficient.
• The SLIP indicator lamp flashes to inform the driver of TCS operation.
VDC FunctionINFOID:0000000005928471
• In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected
from the steering angle sensor, and the vehicle's driving status (amount of under steering/over steering) is
determined using inputs from the yaw rate/side/decel G sensor, wheel speed sensors, etc. and this informa-
tion is used to improve vehicle stability by controlling the braking and engine torque application to the
wheels.
• The SLIP indicator lamp flashes to inform the driver of VDC operation.
• During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may be
heard. This is normal.
• The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is on a turn table or a ship while the
engine is running or steep slope. In this case, restart the engine on a normal road and if the ABS warning
lamp, VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem.
Wheel SensorsINFOID:0000000005928472
The front sensor units consist of a gear-shaped sensor rotor and a
sensor element. The element contains a magnet around which a coil
is wound. The front wheel sensors are installed on the front of the
wheel knuckles. As the wheel rotates, the sensor generates a
square-wave signal. The frequency increases as the wheel speed
increases.
The rear sensor units consist of wheel hubs with a series of internal
magnets and a sensor element. The rear wheel sensors are installed
on the inner side of the wheel knuckles. As the wheel rotates, the
sensor generates a square-wave signal. The frequency increases as
the wheel speed increases.
Fail-Safe FunctionINFOID:0000000005928473
ABS/EBD SYSTEM
In case of an electrical malfunction with the ABS, the ABS warning lamp, VDC OFF indicator lamp and SLIP
indicator lamp will turn on. In case of an electrical malfunction with the EBD system, the BRAKE warning lamp,
ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp will turn on.
LBR333
WFIA0033E
Revision: May 2010 2011 Versa
TROUBLE DIAGNOSISBRC-57
< SERVICE INFORMATION > [VDC/TCS/ABS]
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• If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) screw, replace the damaged part and recheck for leaks.
• When there is fluid leaking or seeping from a fluid connection, use a clean cloth to wipe off the fluid and
recheck for leaks. If fluid is still seeping out, replace the damaged part. If the fluid is leaking at the ABS
actuator and electric unit (control unit), replace the ABS actuator and electric unit (control unit) assem-
bly.
CAUTION:
The ABS actuator and electric unit (control unit) cannot be disassembl\
ed and must be replaced
as an assembly.
3. Check the brake pads for excessive wear.
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure the battery positive cable, negative cabl e and ground connection are not loose. In addition, make
sure the battery is sufficiently charged.
ABS WARNING LAMP, SLIP INDICATOR LAMP AND VDC OFF INDICATOR LAMP INSPECTION
1. Make sure ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp (when VDC OFF switch
is off), turn on for approximately 2 seconds when the igni tion switch is turned ON. If they do not, check the
VDC OFF indicator lamp and then VDC OFF switch. Refer to BRC-79, "
Component Inspection". Check
CAN communications. If there are no errors with VDC OFF switch and CAN communication system,
check combination meter. Refer to DI-32, "
Component Inspection".
2. Make sure the lamps turn off approximately 2 seconds after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis.
3. With the engine running, make sure VDC OFF indicator lamp turns on and off when VDC OFF switch is turned on and off. If the indicator lamp status does not correspond to switch operation, check the VDC
OFF switch system. Refer to BRC-79, "
Component Inspection".
4. Make sure ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp turn off approximately 2 seconds after the engine is started. If ABS warning la mp, SLIP indicator lamp or VDC OFF indicator lamp
have not turned off 10 seconds after the engine has been started, conduct self-diagnosis of the ABS actu-
ator and electric unit (control unit).
5. After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-60, "
CONSULT-III
Function (ABS)".
Warning Lamp and Indicator TimingINFOID:0000000005928481
×: ON –: OFF
Control Unit Input/Out put Signal StandardINFOID:0000000005928482
REFERENCE VALUE FROM CONSULT-III
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short circuited.
Condition ABS
warning lamp VDC OFF
indicator lamp SLIP
indicator lamp Remarks
When the ignition switch is OFF ––– –
After the ignition switch is turned
ON
For approx. 2 seconds ×××
–
Ignition switch ON
Approx. 2 seconds later ––– –
When the VDC OFF switch turns
ON (VDC function OFF). –
×––
ABS/TCS/VDC malfunction ×××
–
×× –When the ABS/TCS/VDC control
unit is malfunctioning (power sup-
ply or ground malfunction).
When the VDC is malfunctioning. –×× –
Revision: May 2010 2011 Versa
BRC-58
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Monitor item
Display content Data monitor
Note: Error inspection
checklist
Condition Reference value in
normal operation
FR LH SENSOR
FR RH SENSOR
RR LH SENSOR
RR RH SENSOR Wheel speedVehicle stopped
0 [km/h (mph)]
BRC-67, "
Wheel Sensor
System Inspection"Vehicle running (Note 1) Almost in accor-
dance with speed-
ometer display
(within
±10%)
FR RH IN SOL
FR RH OUT SOL
FR LH IN SOL
FR LH OUT SOL
RR RH IN SOL
RR RH OUT SOL
RR LH IN SOL
RR LH OUT SOL Solenoid valve opera-
tionActuator (solenoid) is active
(“ACTIVE TEST” with CON-
SULT-III) or actuator relay is in-
active (in fail-safe mode).
On
BRC-72, "
Solenoid and
VDC Change-Over Valve
System Inspection"When actuator (solenoid) is not
active and actuator relay is ac-
tive (ignition switch ON). Off
STOP LAMP SW Brake pedal operation Brake pedal depressed On
BRC-74, "
Stop Lamp
Switch System Inspec-
tion"Brake pedal releasedOff
MOTOR RELAY Operation status of mo-
tor and motor relayIgnition switch ON or engine
running (ABS not operated)
Off
BRC-73, "
Actuator Motor,
Motor Relay, and Circuit
Inspection"
Ignition switch ON or engine
running (ABS operated) On
ACTUATOR RLY Actuator relay opera-
tion statusVehicle stopped (Ignition
switch ON)
Off
Vehicle stopped (Engine run-
ning) On
ABS WARN LAMP ABS warning lamp ON
condition (Note 2)ABS warning lamp ON On
BRC-83, "
ABS Warning
Lamp Does Not Come On
When Ignition Switch Is
Turned On"ABS warning lamp OFF Off
OFF LAMP VDC OFF indicator
lamp status (Note 2) When VDC OFF indicator
lamp is ON
On
BRC-79, "
CAN Commu-
nication System Inspec-
tion"When VDC OFF indicator
lamp is OFF Off
OFF SW VDC OFF switch
ON/OFF status VDC OFF switch ON
(When VDC OFF indicator
lamp is ON)
On
BRC-79, "
Component In-
spection"VDC OFF switch OFF
(When VDC OFF indicator
lamp is OFF) Off
SLIP LAMP SLIP indicator lamp
status (Note 2)When SLIP indicator lamp is
ON
On
BRC-79, "
CAN Commu-
nication System Inspec-
tion"When SLIP indicator lamp is
OFF Off
BATTERY VOLT Battery voltage sup-
plied to ABS actuator
and electric unit (con-
trol unit)Ignition switch ON
10 to 16VBRC-75, "
ABS/TCS/VDC
Control Unit Power and
Ground Systems Inspec-
tion"
GEAR
Manual mode gear po-
sition determined by
TCMIgnition switch ON 1
2
3
4
5—
YAW RATE SEN Yaw rate detected by
yaw rate/side G sensorVehicle stopped
Approx. 0 d/sBRC-70, "
Yaw Rate/Side/
Decel G Sensor System
Inspection"Vehicle turning –75 to 75 d/s
Revision: May 2010 2011 Versa