2011 NISSAN LATIO clutch

CL-18
< SERVICE INFORMATION >
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
3. Install clutch disc using suitable clutch aligner (A).• B: HR16DE
• C: MR18DE
4. Install clutch cover. Pre-tighten clutch cover bolts.
5. Tighten clutch cover bolts evenly in two steps in the order shown.
6. Install transaxle assembly. Refer to MT-17, "
Removal and Instal-
lation" (RS5F91R) or MT-61, "Removal and Installation"
(RS6F94R).
JPDIB0044ZZ
Revision: May 2010 2011 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)CL-19
< SERVICE INFORMATION >
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SERVICE DATA AND SPECIFICATIONS (SDS)
Clutch Control SystemINFOID:0000000005929002
Clutch PedalINFOID:0000000005929003
Clutch DiscINFOID:0000000005929004
Clutch CoverINFOID:0000000005929005
Type of clutch control Hydraulic
Clearance between clutch pedal and ASCD switch threaded end
while clutch pedal is fully released (if equipped). 0.74 - 1.96 mm (0.0291 - 0.0772 in)
Clearance between clutch pedal and clutch interlock switch
threaded end while clutch pedal is fully depressed. 0.74 - 1.96 mm (0.0291 - 0.0772 in)
Engine type
HR16DEMR18DE
Model 200225
Facing size (outer dia. × inner dia. × thickness) 200 mm x 140 mm x 3.1 mm (7.87 in x
5.51 in x 0.122 in) 225 mm ×
160 mm × 3.2 mm (8.86 in ×
6.30 in × 0.126 in)
Thickness of disc assembly with load 7.1 - 7.5 mm (0.280 - 0.295 in) with 4,658
N (475 kg, 1,047 lb) 7.2 - 7.6 mm (0.283 - 0.299 in) with
5,394 N (550 kg, 1,213 lb)
Runout limit/diameter of the area to be measured 1.0 mm (0.039 in) / 190 mm (7.48 in) dia 1.0 mm (0.039 in) / 215 mm (8.46 in)
dia.
Maximum spline backlash (at outer edge of disc) 0.8 mm (0.031 in)0.9 mm (0.035 in)
Wear limit of facing (depth to the rivet head) 0.3 mm (0.012 in)0.3 mm (0.012 in)
Engine type HR16DEMR18DE
Set-load 4,658 N (475.1 kg, 1,047.1 lb) 5,394 N (550 kg, 1,213 lb)
Diaphragm spring lever height 29 - 31 mm (1.14 - 1.22 in)20 - 22 mm (0.79 - 0.87 in)
Uneven limit of diaphragm spring toe height 0.7 mm (0.028 in) or less0.7 mm (0.028 in) or less
Revision: May 2010 2011 Versa

PRECAUTIONSCVT-11
< SERVICE INFORMATION > [RE0F08B]
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• When connecting or disconnecting pin connectors into or
from TCM, take care not to damage pin terminals (bend or
break).
When connecting pin connectors make sure that there are not
any bends or breaks on TCM pin terminal.
• Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly or
not. CVT-46, "
TCM Terminal and Reference Value".
• After performing each TROUBL E DIAGNOSIS, perform “DTC
Confirmation Procedure”.
If the repair is completed the DTC should not be displayed in
the “DTC Confirmation Procedure”.
• Always use the specified br and of CVT fluid. Refer to MA-14, "
Flu-
ids and Lubricants".
• Use lint-free paper, not cloth rags, during work.
• After replacing the CVT fluid, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Service Notice or PrecautionINFOID:0000000005928726
CVT FLUID COOLER SERVICE
If CVT fluid contains friction material (clutches, brakes , etc.), or if an CVT is replaced, inspect and clean the
CVT fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using cleaning solvent and
compressed air after repair. For CVT fluid cooler cleaning procedure, refer to CVT-15, "
CVT Fluid Cooler
Cleaning". For radiator replacement, refer to CO-40.
OBD-II SELF-DIAGNOSIS
• CVT self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the malfunction indi cator lamp (MIL). Refer to the table on CVT-48, "
CONSULT-III
Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo- ries.
Always perform the procedure on CVT-27, "
OBD-II Diagnostic Trouble Code (DTC)" to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-541, "
Introduction".
• Certain systems and components, especially those re lated to OBD, may use the new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-65
.
ATFTEMP COUNT Conversion Table INFOID:0000000005928727
SEF291H
MEF040DA
SEF217U
Revision: May 2010 2011 Versa

CVT FLUIDCVT-15
< SERVICE INFORMATION > [RE0F08B]
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FLUID CONDITION CHECK
Changing CVT FluidINFOID:0000000005928731
1. Warm up CVT fluid by driving the vehicle for 10 minutes.
• : Vehicle front
• Radiator (2)
• CVT fluid cooler hose [inlet side (3)]
• Transaxle assembly (4)
2. Drain CVT fluid from CVT fluid cooler hose [outlet side (1)] and refill with new specified NISSAN CVT fluid in the CVT fluid
charging pipe with the engine running at idle speed.
CAUTION:
Only use the specifi ed NISSAN CVT fluid.
3. Refill until new CVT fluid comes out from CVT fluid cooler hose [outlet side (1)]. NOTE:
About 30 to 50% extra fluid will be required for this procedure.
4. Check fluid level and condition. Refer to CVT-14, "
Checking CVT Fluid".
CAUTION:
Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to CVT-48,
"CONSULT-III Function (TRANSMISSION)".
CVT Fluid Cooler CleaningINFOID:0000000005928732
Whenever a CVT is repaired, overhauled, or replaced, the CVT fluid cooler mounted in the radiator must be
inspected and cleaned.
Metal debris and friction material, if present, can be trapped or become deposit in the CVT fluid cooler. This
debris can contaminate the newly serviced CVT or, in severe cases, can block or restrict the flow of CVT fluid.
In either case, malfunction of the newly serviced CVT may occur.
Debris, if present, may deposit as CVT fluid enters the cool er inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
CVT FLUID COOLER CLEANING PROCEDURE
1. Identify the CVT inlet and outlet fluid cooler hoses.
2. Position an oil pan under the inlet and outlet cooler hoses.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harness, cooler
pipes, etc.)
Milky white or cloudy Water in the fluid Replace the CVT fluid and check for places where water is getting in.
Large amount of
metal powder mixed
in fluid Unusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
ATA0022D
Fluid capacity and grade: Refer to
MA-14, "Fluids
and Lubricants".SCIA6088E
Revision: May 2010 2011 Versa

CVT-18
< SERVICE INFORMATION >[RE0F08B]
CVT FLUID
b. If one or more pieces of debris are found that are over 1 mm
(0.040 in) in size and/or peeled clutch facing material is found in
the coffee filter, the fluid cooler is not serviceable. The radiator/
fluid cooler must be replac ed and the inspection procedure is
ended.
CVT FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
SCIA7031E
Revision: May 2010 2011 Versa

CVT SYSTEMCVT-19
< SERVICE INFORMATION > [RE0F08B]
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CVT SYSTEM
Cross-Sectional View - RE0F08BINFOID:0000000005928733
1. Converter housing 2. Oil pump3. Forward clutch
4. Reverse brake 5. Planetary carrier6. Primary pulley
7. Steel belt 8. Sun gear9. Side cover
10. Internal gear 11. Secondary pulley12. Differential case
13. Final gear 14. Idler gear15. Reduction gear
16. Output gear 17. Parking gear18. Input shaft
19. Torque converter
SCIA8015E
Revision: May 2010 2011 Versa

CVT SYSTEMCVT-21
< SERVICE INFORMATION > [RE0F08B]
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Hydraulic Control SystemINFOID:0000000005928735
TCM FunctionINFOID:0000000005928736
The function of the TCM is to:
• Receive input signals sent from various switches and sensors.
• Determine required line pressure, shifting point, and lock-up operation.
• Send required output signals to the step motor and the respective solenoids.
CONTROL SYSTEM OUTLINE
The CVT senses vehicle operating conditions through various sensors. It always controls the optimum shift
position and reduces shifting and lock-up shocks.
AWDIA0768GB
SENSORS (or SIGNAL)
⇒TCM
⇒ACTUATORS
Transmission range switch
Accelerator pedal position signal
Closed throttle position signal
Engine speed signal
CVT fluid temperature sensor
Vehicle speed signal
Overdrive control signal
Stop lamp switch signal
Primary speed sensor
Secondary speed sensor
Secondary pressure sensor Shift control
Line pressure control
Primary pressure control
Secondary pressure control
Lock-up control
Engine brake control
Vehicle speed control
Fail-safe control
Self-diagnosis
CONSULT-III co
mmunication
line
Duet-EA control
CAN system
On board diagnosis Step motor
Torque converter clutch solenoid
valve
Lock-up select solenoid valve
Line pressure solenoid valve
Secondary pressure solenoid
valve
Shift position indicator
O/D OFF indicator lamp
Starter relay
Revision: May 2010
2011 Versa

CVT SYSTEMCVT-25
< SERVICE INFORMATION > [RE0F08B]
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Lock-up and Select ControlINFOID:0000000005928741
• The torque converter clutch piston in the torque conv erter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
• The torque converter clutch control valve operation is controlled by the torque converter clutch solenoid
valve, which is controlled by a signal from TCM. The torque converter clutch control valve engages or
releases the torque converter clutch piston.
• When shifting between “N” (“P”) ⇒“D” (“R”), torque converter clutch solenoid controls engagement power of
forward clutch and reverse brake.
• The lock-up applied gear range was expanded by locking up the torque converter at a lower vehicle speed than conventional CVT
models.
TORQUE CONVERTER CLUTCH AND SELECT CONTROL VALVE CONTROL
Lock-up and Select Control System Diagram
Lock-up Released
In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by the
torque converter clutch solenoid and the lock-up apply pressure is drained.
In this way, the torque converter clutch piston is not coupled.
Lock-up Applied
In the lock-up applied state, the torque converter clutch control valve is set into the locked state by the torque
converter clutch solenoid and lock-up apply pressure is generated.
In this way, the torque converter clutch piston is pressed and coupled.
Select Control
When shifting between “N” (“P”) ⇒“D” (“R”), optimize the operating pressure on the basis of the throttle posi-
tion, the engine speed, and the secondary pulley (out put) revolution speed to lessen the shift shock.
Control ValveINFOID:0000000005928742
FUNCTION OF CONTROL VALVE
SCIA1958E
AWDIA0778GB
Revision: May 2010 2011 Versa