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8. Install needle bearing (1) on rear internal gear (2). CAUTION:
Be careful with the direct ion of needle bearing (1).
9. Install rear internal gear (1) and forward clutch hub (2) as a set into forward clutch drum.
CAUTION:
Align teeth of forward clutch drive plates before installing.
10. Install needle bearing (1) on rear planetary carrier (2). CAUTION:
Be careful with the direct ion of needle bearing (1).
11. Install rear sun gear on rear planetary carrier. CAUTION:
Be careful with the dir ection of rear sun gear.
12. Install rear planetary carrier in transaxle case.
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ASSEMBLY
13. Install needle bearing (1) on front planetary carrier (2).CAUTION:
Be careful with the direct ion of needle bearing (1).
14. Install low one-way clutch to front planetary carrier by turning it in the direction of unlock.
15. Check that low one-way clutch rotates counterclockwise around front planetary carrier. Then try to turn it clockwise and check
that it is locked.
16. Install front planetary carrier (2) and low one-way clutch (1) as a set into transaxle case.
17. Install snap ring into transaxle case using a flat-bladed screw- driver.
18. Install needle bearing (1) on front sun gear (2). CAUTION:
Be careful with the direct ion of needle bearing (1).
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19. Install front sun gear on front planetary carrier.
20. Install needle bearing on front sun gear. CAUTION:
Be careful with the dir ection of needle bearing.
21. Install high clutch hub on front sun gear.
22. Install needle bearing on high clutch hub. CAUTION:
Be careful with the dir ection of needle bearing.
23. Remove paper rolled around input shaft assembly (high clutch drum).
24. Install input shaft assembly (high clutch assembly) (1). CAUTION:
Align teeth of high clutch dr ive plates before installing.
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ASSEMBLY
25. Install reverse clutch assembly.CAUTION:
Align teeth of reverse clutch dr ive plates before installing.
Adjustment (2)INFOID:0000000005928307
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
• Measure clearance between reverse clutch drum and needle bear-
ing for oil pump cover.
• Select proper thickness of bearing race so that end play is within specifications.
1. Measure dimensions (K) and (L ), and then calculate dimension
(J).
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Part name Total end playReverse clutch end play
Transaxle case z z
Overrun clutch hub z z
Rear internal gear z z
Rear planetary carrier z z
Rear sun gear z z
Front planetary carrier z z
Front sun gear z z
High clutch hub z z
Input shaft assembly (high clutch drum) z z
Oil pump cover z z
Reverse clutch drum — z
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a. Measure dimension (K).
b. Measure dimension (L).
c. Calculate dimension (J).
2. Measure dimension (M).
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension (M).
c. Measure thickness of straightedge (t).
3. Adjust total end play (T
1).
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(J) : Distance between oi l pump fitting surface of
transaxle case and needle bearing mating sur-
face of input shaft assembly (high clutch drum).
J = K – L
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(M) : Distance between transaxle case fitting sur- face of oil pump cover and needle bearing on
oil pump cover.
(M
1) : Indication of gauge
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M = M1 – t
T
1 = J – M
Total end play (T
1):
Refer to AT-379, "
Total End Play".
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ASSEMBLY
• Select proper thickness of bearing race so that total end play is within specifications. Refer to “PartsInformation” for bearing race selection.
REVERSE CLUTCH END PLAY
• Measure clearance between oil pump cover and thrust washer forreverse clutch drum.
• Select proper thickness of thrust washer so that end play is within
specification.
1. Measure dimensions O and P), and then calculate dimension N).
a. Place thrust washer on reverse clutch drum.
b. Measure dimension (O).
c. Measure dimension (P).
d. Calculate dimension (N).
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(N) : Distance between oi l pump fitting surface of
transaxle case and thrust washer on reverse
clutch drum.
N = O – P
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2. Measure dimensions (R) and (S), and then calculate dimension (Q).
a. Measure dimension (R).
b. Measure dimension (S).
c. Calculate dimension (Q).
3. Adjust reverse clutch end play (T
2).
• Select proper thickness of thrust washer so that reve rse clutch end play is within specifications. Refer to
“Parts Information” for thrust washer selection.
Assembly (3)INFOID:0000000005928308
1. Remove reverse clutch assembly.
2. Install needle bearing on input shaft assembly (high clutch drum).
CAUTION:
Be careful with the dir ection of needle bearing.
3. Install reverse clutch assembly. CAUTION:
Align teeth of reverse clutch dr ive plates before installing.
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(Q) : Distance between transaxle case fitting sur-
face and thrust washer mating surface.
Q = R – S
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T2 = N – Q
Reverse clutch end play: Refer to AT-379, "
Reverse Clutch End Play".
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ASSEMBLY
4. Install anchor end pin (2) and lock nut (1) on transaxle case.
5. Place brake band on outside of reverse clutch drum.
6. Tighten anchor end pin just enough so that brake band is evenlyfitted on reverse clutch drum.
7. Install bearing race selected in total end play adjustment step on oil pump cover.
8. Install thrust washer selected in reverse clutch end play adjust- ment step on oil pump cover.
9. Install O-ring to oil pump assembly. CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
10. Install oil pump assembly (1) on transaxle case.
11. Tighten oil pump bolts to the specified torque. Refer to AT-237,
"Component".
12. Install O-ring to input shaft assembly (high clutch drum).
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