DLN-220
< UNIT DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
DRIVE PINION
10. Apply anti-corrosion oil to the thread and seat of drive pinion
lock nut, and temporarily tighten drive pinion lock nut to drive
pinion, using flange wrench (c ommercial service tool).
CAUTION:
Never reuse drive pinion lock nut.
11. Adjust to the drive pinion lock nut tightening torque and pinion bearing preload torque, using preload gauge [SST: ST3127S000
(J-25765-A)].
CAUTION:
Adjust to the lower limit of the drive pinion lock nut tight-
ening torque first.
If the preload torque exceeds the specified value, replace
collapsible spacer and tighte n it again to adjust. Never
loosen drive pinion lock nut to adjust the preload torque.
After adjustment, rotate dri ve pinion back and forth 2 to 3
times to check for unusual no ise, rotation malfunction,
and other malfunctions.
12. Install differential case assembly. Refer to DLN-206, "
Assem-
bly".
CAUTION:
Never install rear cover at this timing.
13. Check and adjust drive gear runout, tooth contact, drive gear to drive pinion backlash, and companion flange runout. Refer to DLN-210, "
Adjustment" and DLN-220, "Adjustment".
Recheck above items. Readjust the above description, if necessary.
14. Check total preload torque. Refer to DLN-210, "
Adjustment".
15. Install rear cover. Refer to DLN-206, "
Assembly".
AdjustmentINFOID:0000000006222428
COMPANION FLANGE RUNOUT
1. Fit a test indicator to the inner side of the companion flange
(socket diameter).
2. Rotate companion flange to check for runout.
3. If the runout value is outside t he runout limit, follow the proce-
dure below to adjust.
a. Check for runout while changing the phase between companion flange and drive pinion by 90 ° step, and search for the position
where the runout is the minimum.
b. If the runout value is still outside of the limit after the phase has been changed, possible cause will be an
assembly malfunction of drive pinion and pinion bearing and malfunction of pinion bearing. Check for
these items and repair if necessary.
c. If the runout value is still outside of the limit after the check and repair, replace companion flange.
InspectionINFOID:0000000006222429
INSPECTION AFTER DISASSEMBLY
Drive Gear and Drive Pinion
Clean up the disassembled parts.
If the gear teeth never mesh or line-up correctly, det ermine the cause and adjust or replace as necessary.
Pinion bearing preload : Refer to
DLN-222, "
Pre-
load Torque".
JSDIA0047ZZ
Inner side of companion
flange runout: Refer to
DLN-222, "Com-
panion Flange Runout".
JPDID0399ZZ
Revision: 2010 May2011 QX56
EC-4
Component Inspection (Engine Coolant Tempera-
ture Sensor) ...........................................................
216
P0117, P0118 ECT SENSOR ..........................217
DTC Logic ............................................................ ..217
Diagnosis Procedure .............................................217
Component Inspection (Engine Coolant Tempera-
ture Sensor) ...........................................................
218
P0122, P0123 TP SENSOR .............................219
DTC Logic ............................................................ ..219
Diagnosis Procedure .............................................219
Component Inspection (Throttle Position Sensor) ..220
P0125 ECT SENSOR .......................................222
DTC Logic ............................................................ ..222
Diagnosis Procedure .............................................222
Component Inspection (Engine Coolant Tempera-
ture Sensor) ...........................................................
223
P0127 IAT SENSOR ........................................224
DTC Logic ............................................................ ..224
Diagnosis Procedure .............................................224
Component Inspection (Intake Air Temperature
Sensor) ..................................................................
225
P0128 THERMOSTAT FUNCTION .................226
DTC Logic ............................................................ ..226
Diagnosis Procedure .............................................227
Component Inspection (Engine Coolant Tempera-
ture Sensor) ...........................................................
227
P0130, P0150 A/F SENSOR 1 .........................228
DTC Logic ............................................................ ..228
Component Function Check ..................................229
Diagnosis Procedure .............................................230
P0131, P0151 A/F SENSOR 1 .........................232
DTC Logic ............................................................ ..232
Diagnosis Procedure .............................................233
P0132, P0152 A/F SENSOR 1 .........................235
DTC Logic ............................................................ ..235
Diagnosis Procedure .............................................236
P0133, P0153 A/F SENSOR 1 .........................238
DTC Logic ............................................................ ..238
Diagnosis Procedure .............................................239
P0137, P0157 HO2S2 ......................................243
DTC Logic ............................................................ ..243
Component Function Check ..................................244
Diagnosis Procedure .............................................245
Component Inspection (HO2 sensor 2) .................246
P0138, P0158 HO2S2 ......................................249
DTC Logic ............................................................ ..249
Component Function Check ..................................251
Diagnosis Procedure .............................................251
Component Inspection (HO2 sensor 2) .................254
P0139, P0159 HO2S2 .......................................257
DTC Logic ............................................................ .257
Component Function Check .................................258
Diagnosis Procedure .............................................259
Component Inspection (HO2 sensor 2) ................260
P0171, P0174 FUEL INJECTION SYSTEM
FUNCTION ........................................................
263
DTC Logic ............................................................ .263
Diagnosis Procedure .............................................264
P0172, P0175 FUEL INJECTION SYSTEM
FUNCTION ........................................................
267
DTC Logic ............................................................ .267
Diagnosis Procedure .............................................268
P0181 FTT SENSOR ........................................271
DTC Logic ............................................................ .271
Diagnosis Procedure .............................................271
Component Inspection (Fuel Tank Temperature
Sensor) .................................................................
273
P0182, P0183 FTT SENSOR ............................274
DTC Logic ............................................................ .274
Diagnosis Procedure .............................................274
Component Inspection (Fuel Tank Temperature
Sensor) .................................................................
275
P0190, P0192, P0193 FRP SENSOR ...............276
DTC Logic ............................................................ .276
Diagnosis Procedure .............................................276
Component Inspection (Fuel Rail Pressure Sen-
sor) ........................................................................
278
P0191 FRP SENSOR .......................................279
DTC Logic ............................................................ .279
Diagnosis Procedure .............................................279
Component Inspection (Fuel Rail Pressure Sen-
sor) ........................................................................
281
P0196 EOT SENSOR .......................................283
DTC Logic ............................................................ .283
Diagnosis Procedure .............................................284
Component Inspection (Engine Oil Temperature
Sensor) .................................................................
284
P0197, P0198 EOT SENSOR ...........................285
DTC Logic ............................................................ .285
Diagnosis Procedure .............................................285
Component Inspection (Engine Oil Temperature
Sensor) .................................................................
286
P0201, P0202, P0203, P0204, P0205, P0206,
P0207, P0208 INJECTOR ................................
287
DTC Logic ............................................................ .287
Diagnosis Procedure .............................................287
P0222, P0223 TP SENSOR ..............................288
DTC Logic ............................................................ .288
Diagnosis Procedure .............................................288
Component Inspection (Throttle Position Sensor) .289
Revision: 2010 May2011 QX56
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P0300, P0301, P0302, P0303, P0304, P0305,
P0306, P0307, P0308 MISFIRE ..................... ..
291
DTC Logic ........................................................... ..291
Diagnosis Procedure .............................................292
P0327, P0328, P0332, P0333 KS ....................297
DTC Logic ........................................................... ..297
Diagnosis Procedure .............................................297
Component Inspection (Knock Sensor) ................298
P0335 CKP SENSOR .......................................299
DTC Logic ........................................................... ..299
Diagnosis Procedure .............................................299
Component Inspection (Crankshaft Position Sen-
sor) ........................................................................
301
P0340, P0345 CMP SENSOR ..........................303
DTC Logic ........................................................... ..303
Diagnosis Procedure .............................................304
Component Inspection (Camshaft Position Sen-
sor) ........................................................................
306
P0420, P0430 THREE WAY CATALYST
FUNCTION .......................................................
307
DTC Logic ........................................................... ..307
Component Function Check ..................................308
Diagnosis Procedure .............................................309
P0441 EVAP CONTROL SYSTEM ..................312
DTC Logic ........................................................... ..312
Component Function Check ..................................313
Diagnosis Procedure .............................................314
P0443 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE .......................
317
DTC Logic ........................................................... ..317
Diagnosis Procedure .............................................318
Component Inspection (EVAP Canister Purge
Volume Control Solenoid Valve) ...........................
320
P0444, P0445 EVAP CANISTER PURGE
VOLUME CONTROL SOLENOID VALVE .......
322
DTC Logic ........................................................... ..322
Diagnosis Procedure .............................................322
Component Inspection (EVAP Canister Purge
Volume Control Solenoid Valve) ...........................
323
P0447 EVAP CANISTER VENT CONTROL
VALVE ..............................................................
325
DTC Logic ........................................................... ..325
Diagnosis Procedure .............................................325
Component Inspection (EVAP Canister Vent Con-
trol Valve) ............................................................ ..
327
P0448 EVAP CANISTER VENT CONTROL
VALVE ..............................................................
329
DTC Logic ........................................................... ..329
Diagnosis Procedure .............................................329
Component Inspection (EVAP Canister Vent Con-
trol Valve) ............................................................ ..
331
P0451 EVAP CONTROL SYSTEM PRES-
SURE SENSOR ...............................................
333
DTC Logic ............................................................ ..333
Diagnosis Procedure .............................................333
Component Inspection (EVAP Control System
Pressure Sensor) ................................................. ..
335
P0452 EVAP CONTROL SYSTEM PRES-
SURE SENSOR ...............................................
336
DTC Logic ..............................................................336
Diagnosis Procedure .............................................337
Component Inspection (EVAP Control System
Pressure Sensor) ................................................. ..
339
P0453 EVAP CONTROL SYSTEM PRES-
SURE SENSOR ...............................................
341
DTC Logic ..............................................................341
Diagnosis Procedure .............................................342
Component Inspection (EVAP Control System
Pressure Sensor) ................................................. ..
345
P0456 EVAP CONTROL SYSTEM .................346
DTC Logic ..............................................................346
Diagnosis Procedure .............................................347
Component Inspection (Fuel Filler Cap) ................350
P0460 FUEL LEVEL SENSOR .......................352
DTC Logic ............................................................ ..352
Diagnosis Procedure .............................................352
P0461 FUEL LEVEL SENSOR .......................353
DTC Logic ..............................................................353
Component Function Check ..................................353
Diagnosis Procedure .............................................354
P0462, P0463 FUEL LEVEL SENSOR ...........355
DTC Logic ..............................................................355
Diagnosis Procedure .............................................355
P0500 VSS ......................................................356
Description ........................................................... ..356
DTC Logic ..............................................................356
Component Function Check ..................................357
Diagnosis Procedure .............................................357
P0506 ISC SYSTEM ........................................358
Description .............................................................358
DTC Logic ..............................................................358
Diagnosis Procedure .............................................358
P0507 ISC SYSTEM ........................................360
Description .............................................................360
DTC Logic ..............................................................360
Diagnosis Procedure .............................................360
P050E COLD START CONTROL ...................362
Description .............................................................362
DTC Logic ..............................................................362
Diagnosis Procedure .............................................362
P0524 ENGINE OIL PRESSURE ....................364
Revision: 2010 May2011 QX56
EC-8
P2A00, P2A03 A/F SENSOR 1 .......................487
DTC Logic ............................................................ ..487
Diagnosis Procedure .............................................487
ASCD BRAKE SWITCH ................................. .490
Component Function Check ................................ ..490
Diagnosis Procedure .............................................490
Component Inspection (ASCD Brake Switch) .......491
ASCD INDICATOR ..........................................492
Component Function Check ................................ ..492
Diagnosis Procedure .............................................492
ELECTRICAL LOAD SIGNAL .........................493
Description ........................................................... ..493
Component Function Check ..................................493
Diagnosis Procedure .............................................493
ELECTRICALLY-CONTROLLED COOLING
FAN COUPLING ..............................................
495
Component Function Check ................................ ..495
Diagnosis Procedure .............................................495
FUEL INJECTOR .............................................498
Component Function Check ................................ ..498
Diagnosis Procedure .............................................498
Component Inspection ...........................................499
HIGH PRESSURE FUEL PUMP ......................501
Component Function Check ................................ ..501
Diagnosis Procedure .............................................501
Component Inspection ...........................................502
ICC BRAKE SWITCH ......................................503
Component Function Check ................................ ..503
Diagnosis Procedure .............................................503
Component Inspection (ICC Brake Switch) ...........505
IGNITION SIGNAL ...........................................506
Component Function Check ................................ ..506
Diagnosis Procedure .............................................506
Component Inspection (Ignition Coil with Power
Transistor) .............................................................
509
Component Inspection (Condenser) ......................510
INFORMATION DISPLAY (ASCD) ..................511
Component Function Check ................................ ..511
Diagnosis Procedure .............................................511
LOW PRESSURE FUEL PUMP ......................512
Component Function Check ................................ ..512
Diagnosis Procedure .............................................512
Component Inspection (Low Pressure Fuel Pump)
..
513
Component Inspection (FPCM) .............................514
MALFUNCTION INDICATOR LAMP ...............515
Component Function Check ................................ ..515
Diagnosis Procedure .............................................515
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) .....................................................
516
Component Function Check ................................ .516
Diagnosis Procedure .............................................516
Component Inspection (EVAP Vapor Cut Valve) . .518
REFRIGERANT PRESSURE SENSOR ......... ..520
Component Function Check ................................ .520
Diagnosis Procedure .............................................520
SNOW MODE SWITCH ....................................522
Description ........................................................... .522
Component Function Check .................................522
Diagnosis Procedure .............................................522
Component Inspection ..........................................523
SYMPTOM DIAGNOSIS ...........................524
ENGINE CONTROL SYSTEM SYMPTOMS .. ..524
Symptom Table .................................................... .524
NORMAL OPERATING CONDITION ...............529
Description ........................................................... .529
PERIODIC MAINTENANCE ......................530
IDLE SPEED .......................... ...........................530
Inspection ............................................................. .530
IGNITION TIMING .............................................531
Inspection ............................................................. .531
EVAP LEAK CHECK ........................................532
Inspection ............................................................. .532
POSITIVE CRANKCASE VENTILATION .........534
Inspection ............................................................. .534
REMOVAL AND INSTALLATION .............535
ECM ................................................................ ..535
Removal and Installation ...................................... .535
VVEL CONTROL MODULE .............................536
Removal and Installation ...................................... .536
FUEL PUMP CONTROL MODULE (FPCM) ....537
Removal and Installation ...................................... .537
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
538
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
538
Idle Speed ............................................................ .538
Ignition Timing .......................................................538
Calculated Load Value ..........................................538
Mass Air Flow Sensor ...........................................538
Revision: 2010 May2011 QX56
PRECAUTIONSEC-11
< PRECAUTION > [VK56VD]
C
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When connecting ECM harness connector (A), fasten (B) it
securely with a lever as far as it will go as shown in the figure.
-ECM (1)
- Loosen (C)
When connecting or disconnect ing pin connectors into or
from ECM, never damage pin terminals (bends or break).
Check that there are not any bends or breaks on ECM pin ter-
minal, when connect ing pin connectors.
Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and cond enser, thus resulting in dam-
age to ICs.
Keep engine control system harness at least 10 cm (4 in) away
from adjacent harness, to prevent engine control system mal-
functions due to receiving externa l noise, degraded operation
of ICs, etc.
Keep engine control system parts and harness dry.
Before replacing ECM, perform ECM Terminals and Reference
Value inspection and check that ECM functions properly.
Refer to EC-72, "
Reference Value".
Handle mass air flow sensor carefully to avoid damage.
Never clean mass air flow sensor with any type of detergent.
Never disassemble electric th rottle control actuator.
Even a slight leakage in the air intake system can cause seri-
ous incidents.
Never shock or jar the camshaf t position sensor, crankshaft
position sensor.
After performing each TROUBL E DIAGNOSIS, perform DTC
Confirmation Procedure or Component Function Check.
The DTC should not be displ ayed in the DTC Confirmation
Procedure if the repair is completed. The Component Func-
tion Check should be a good resu lt if the repair is completed.
JMBIA0029ZZ
PBIB0090E
MEF040D
SEF217U
Revision: 2010 May2011 QX56
EC-70
< SYSTEM DESCRIPTION >[VK56VD]
DIAGNOSIS SYSTEM (ECM)
*: The item is indicated, but not used.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
ECM TEMP 1
°C or °F Displays a temperature calculated from a signal of
ECM temperature sensor 1.
ECM TEMP 2 °C or °F Displays a temperature calculated from a signal of
ECM temperature sensor 2.
FUEL PUMP DUTY % The control condition of the fuel pump control mod-
ule (FPCM) (determined by ECM according to the
input signals) is indicated.
Monitored item Unit Description Remarks
TEST ITEM CONDITION JUDGMENT CHECK ITEM (REMEDY)
VENT CON-
TROL/V Ignition switch: ON (Engine
stopped)
Turn solenoid valve ON and OFF with the CONSULT-III and listen
to operating sound. Solenoid valve makes an operating
sound.
Harness and connectors
Solenoid valve
ENG COOLANT
TEMP Engine: Return to the original
non-standard condition
Change the engine coolant tem- perature using CONSULT-III. If malfunctioning symptom disap-
pears, see CHECK ITEM. Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL INJEC-
TION Engine: Return to the original
non-standard condition
Change the amount of fuel injec- tion using CONSULT-III. If malfunctioning symptom disap-
pears, see CHECK ITEM.
Harness and connectors
Fuel injector
Air fuel ratio (A/F) sensor 1
FUEL/T TEMP
SEN Change the fuel tank temperature using CONSULT-III.
PURG VOL
CONT/V Engine: After warming up, run en-
gine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III. Engine speed changes according to
the opening percent.
Harness and connectors
Solenoid valve
FAN DUTY CON-
TROL* Ignition switch: ON
Change duty ratio using CON-
SULT-III. Cooling fan speed changes. Harness and connectors
Cooling fan motor
Cooling fan relay
Cooling fan control module
IPDM E/R
ALTERNATOR
DUTY Engine: Idle
Change duty ratio using CON-
SULT-III. Battery voltage changes. Harness and connectors
IPDM E/R
Alternator
POWER BAL-
ANCE Engine: After warming up, idle the
engine.
A/C switch OFF
Selector lever: P or N
Cut off each injector signal one at a time using CONSULT-III. Engine runs rough or stops.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
IGNITION TIM-
ING Engine: Return to the original
non-standard condition
Timing light: Set
Retard the ignition timing using
CONSULT-III. If malfunctioning symptom disap-
pears, see CHECK ITEM.
Perform Idle Air Volume Learning.
Revision: 2010 May2011 QX56
EC-154
< BASIC INSPECTION >[VK56VD]
FUEL PRESSURE
4. Connect fuel hose for fuel pressure check (1) to fuel tube
(engine side) with clamp (2) as shown in the figure.
CAUTION:
Wipe off oil or dirt from hose insertion part using clothmoistened with gasoline.
Apply proper amount of gasoli ne between top of the fuel
tube (3) and No.1 spool (4).
Insert fuel hose for fuel pressure check until it touches the No.1 spool on fuel tube.
Use NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
When reconnecting fuel line, always use new clamps.
Use a torque driver to tighten clamps.
Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 in).
Make sure that clamp screw does not contact adjacent parts.
5. Connect fuel tube adapter (C) to fuel feed hose (1) in the same manner as instructed in Step 4.
6. After connecting fuel hose for fuel pressure check, pull the hose with a force of approximately 98 N (10 kg,
22 lb) to confirm fuel tube does not come off.
7. Reinstall the part removed at Step 3. NOTE:
Install the part to allow smooth engine starts.
8. Turn ignition switch ON and check for fuel leakage.
9. Start engine and check for fuel leakage.
10. Read the indication of fuel pressure gauge. CAUTION:
Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate
false readings.
During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
HIGH FUEL PRESSURE CHECK
NOTE:
Since the fuel pressure gauge kit cannot be connected, follow the method shown below to check high fuel
pressure.
WITH CONSULT-III
1. Start engine.
2. Check “FUEL PRES SEN V” in “DATA MONITOR” mode with CONSULT-III.
5 : No.2 spool
Tightening torque : 1.0 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 in-
lb)
A : Fuel pressure gauge
B : Fuel hose for fuel pressure check
PBIB2983E
JSBIA0491ZZ
At idling: Approximately 450 kPa (4.5 bar, 4.6 kg/cm2,
65 psi)
Revision: 2010 May2011 QX56
EC-164
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
NOTE:
Check “A/F ALPHA-B1” and “A/F ALPHA-B2” for approxim
ately 1 minute because they may fluctuate. It is
NG if the indication is out of the SP value even a little.
Is the measurement value within the SP value?
YES >> GO TO 14.
NO-1 >> Less than the SP value: GO TO 2.
NO-2 >> More than the SP value: GO TO 3.
2.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and check that the indication is within the SP
value.
Is the measurement value within the SP value?
YES >> GO TO 4.
NO >> More than the SP value: GO TO 16.
3.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and check that the indication is within the SP
value.
Is the measurement value within the SP value?
YES >> GO TO 6.
NO-1 >> More than the SP value: GO TO 6.
NO-2 >> Less than the SP value: GO TO 22.
4.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it.
3. Start engine.
4. Select “A/F ALPHA-B1” and “A/F ALPHA-B2” in “ SPEC” of “DATA MONITOR” mode, and check that each
indication is within the SP value.
Is the measurement value within the SP value?
YES >> GO TO 5.
NO >> GO TO 6.
5.CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detec ted after changing engine oil or changing driving con-
ditions.
>> INSPECTION END
6.PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Check that each cylinder produces a momentary engine speed drop.
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following below.
Ignition coil and its circuit (Refer to EC-506, "
Component Function Check".)
Fuel injector and its circuit (Refer to EC-498, "
Component Function Check".)
Intake air leakage
Low compression pressure (Refer to EM-16, "
Inspection".)
Is the inspection result normal?
Revision: 2010 May2011 QX56