BRC-6
< PRECAUTION >[WITH VDC]
PRECAUTIONS
5. When the repair work is completed, re-connect bot
h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006228176
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precaution for Brake SystemINFOID:0000000006222556
WARNING:
Clean any dust from the front brake and rear brake using a vacuum dust collector. Never blow by com-
pressed air.
Brake fluid use refer to MA-10, "
Fluids and Lubricants".
Never reuse drained brake fluid.
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
Always confirm the specified tightening torque when installing the brake pipes.
After pressing the brake pedal more deeply or harder t han normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value.
Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
Always loosen the brake tube flar e nut with a flare nut wrench.
Tighten the brake tube flare nut to the specified torque with a crow-
foot (A) and torque wrench (B).
Always connect the battery terminal when moving the vehicle.
Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative
terminal before performing the work.
Check that no brake fluid leakage is present after replacing the parts.
Precaution for Brak e Control SystemINFOID:0000000006222557
Slight vibrations are felt on the brake pedal and the operation noises occur, when VDC function, TCS func-
tion, ABS function, EBD function, hill start assist function or brake limited slip differential (BLSD) function
operates. This is not a malfunction because it is caus ed by VDC function, TCS function, ABS function, EBD
function, hill start assist function or brake limited sl ip differential (BLSD) function that is normally operated.
When starting engine or when starting vehicle just after starting engine, brake pedal may vibrate or motor
operating noise may be heard from engine compartment. This is normal condition.
Brake stopping distance may become longer than models without ABS function depending on the road con-
ditions, when ABS function is operated on slippery r oad like rough road, gravel road or snowy road.
When a malfunction is indicated, always collect info rmation from the customer about conditions of occur-
rence, estimate cause and perform operation. Check brake booster operation, brake fluid level and brake
fluid leakage, as well as electrical system.
The optimum performance is achieved by control for V DC function, TCS function, ABS function, EBD func-
tion, hill start assist function or brake limited slip di fferential (BLSD) function when all of brakes, suspensions
PIIB3706J
JPFIA0001ZZ
Revision: 2010 May2011 QX56
PRECAUTIONSBRC-7
< PRECAUTION > [WITH VDC]
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and tires installed on the vehicle are the specified si ze and parts. Brake performance and controllability may
be negatively affected when other parts than the specified are installed.
Brake stopping distance may become longer and steering stability may be negatively affected, when tires in
different size and combination or other parts than the specified are used.
When a radio (including wiring), antenna and antenna lead line are located near ABS actuator and electric
unit (control unit), a malfunction or improper operation ma y occur for the control of VDC function, TCS func-
tion, ABS function, EBD function, hill start assist func tion or brake limited slip differential (BLSD) function.
When the following items are replaced by other parts than genuine parts or modified, ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON, and the control may not operate normally for VDC
function, TCS function, ABS function, EB D function, hill start assist function or brake limited slip differential
(BLSD) function.
- Suspension component parts (shock absorber, spring, bushing and others)
- Tire and wheel (other than the specified size)
- Brake component parts (brake pad, disc rotor, brake caliper and others)
- Engine component parts (ECM, muffler and others)
- Body reinforcement component parts (rollover bar, tower bar and others)
When suspension, tire and brake component parts are excessively worn or deteriorated and the vehicle is
driven, ABS warning lamp, brake warning lamp and VDC warning lamp may tu\
rn ON, and the control may
not operate normally for VDC function, TCS function, ABS function, EBD function, hill start assist function or
brake limited slip differential (BLSD) function.
ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON, when only front wheel or rear wheel is rotated using a free roller. This is not a ma lfunction, because it is caused by wheel speed difference
between wheel that is rotated and wheel that is not rota ted. In this case, perform self-diagnosis, check self-
diagnosis results, and erase memory.
When power supply voltage is not normal, ABS warning lamp, brake warning lamp and VDC warning lamp
turn ON. ABS actuator and electric unit (control unit) st ops control for VDC function, TCS function, ABS func-
tion, EBD function, hill start assist function or brake limited slip differential (BLSD) function. Ordinary brake
operates. After power supply returns to normal, ABS warning lamp, brake warning lamp and VDC warning
lamp turn OFF. The control becomes operative for VD C function, TCS function, ABS function, EBD function,
hill start assist function or brake li mited slip differential (BLSD) function.
VDC warning lamp may turn ON and VDC function or TCS function may not normally operate, when driving
on a special road the is extremely slanted (bank in a circ uit course). This is not a malfunction if the status
returns to normal for VDC function or TCS function after the engine is started again. In this case, perform
self-diagnosis, check self-diagnosis results, and erase memory.
A malfunction in yaw rate/side/decel G sensor syste m may be detected when the vehicle sharply turns dur-
ing a spin turn, acceleration turn or drift driving while VDC function or TCS function are OFF (VDC OFF
switch is pressed and VDC OFF indicator lamp is in ON st atus). This is not a malfunction if the status returns
to normal for VDC function or TCS function after the engine is started again. In this case, perform self-diag-
nosis, check self-diagnosis results, and erase memory
Precaution for Harness RepairINFOID:0000000006222558
Solder the repair part, and wrap it with tape. [Twisted wire fray must be 110 mm (4.33 in) or less.]
SKIB8766E
Revision: 2010 May2011 QX56
COMPONENT PARTSBRC-11
< SYSTEM DESCRIPTION > [WITH VDC]
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4WD
1. ECM Refer to EC-16, "
Component Parts
Location". 2. Control valve & TCM
Refer to TM-10, "
A/T CONTROL
SYSTEM : Compon ent Parts Loca-
tion". 3. Front wheel sensor
4. ABS actuator and electric unit (con- trol unit) 5. Stop lamp switch 6. Steering angle sensor
7. VDC OFF switch 8. Yaw rate/side/decel G sensor 9. Rear wheel sensor
A. Front wheel hub and bearing assem- bly B. Inside engine room C. Brake pedal
D. ABS warning lamp, brake warning lamp, VDC warning lamp, VDC OFF
indicator lamp E. Back of spiral cable assembly F. Center console assembly
G. Under center console assembly H. Rear wheel hub and bearing assem- bly
Revision: 2010 May2011 QX56
COMPONENT PARTSBRC-13
< SYSTEM DESCRIPTION > [WITH VDC]
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Component DescriptionINFOID:0000000006222560
*1: Models with Advanced Driver Assistance System
*2: Models with 4WD system
D. ABS warning lamp, brake warning lamp, VDC warning lamp, VDC OFF
indicator lamp E. Back of spiral cable assembly F. Center console assembly
G. Under center console assembly H. Rear wheel hub and bearing assem- bly
Component Reference/Function
ABS actuator and electric unit
(control unit) Motor/accumulator assembly
BRC-14, "
ABS Actuator and Electric Unit (Control Unit)"
Motor relay
Actuator relay (main relay)
ABS IN valve
ABS OUT valve
Cut valve 1
Cut valve 2
Suction valve 1
Suction valve 2
Control pressure sensor
*1
Accumulator pressure sensor
Master cylinder pressure sensor
Wheel sensor BRC-14, "
Wheel Sensor and Sensor Rotor"
Stop lamp switchBRC-15, "Stop Lamp Switch"
Steering angle sensorBRC-15, "Steering Angle Sensor"
Yaw rate/side/decel G sensorBRC-15, "Yaw Rate/Side/Decel G sensor"
Brake fluid level switch BRC-15, "Brake Fluid Level Switch"
Parking brake switchBRC-15, "Parking Brake Switch"
VDC OFF switchBRC-15, "VDC OFF Switch"
ECMMainly transmits the
following signals to ABS actuator and elec-
tric unit (control unit) via CAN communication.
Accelerator pedal position signal
Engine speed signal
Mainly receives the following signals from ABS actuator and
electric unit (control unit) via CAN communication.
Target throttle position signal
TCM Mainly transmits the
following signals to ABS actuator and elec-
tric unit (control unit) via CAN communication.
Shift position signal
Current gear position signal
Transfer control unit
*2Mainly transmits the following signals to ABS actuator and elec-
tric unit (control unit) via CAN communication.
Current 4WD mode signal
ABS warning lamp
BRC-16, "
System Description"Brake warning lamp
VDC warning lamp
VDC OFF indicator lamp
Revision: 2010 May2011 QX56
SYSTEMBRC-17
< SYSTEM DESCRIPTION > [WITH VDC]
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*2: Models with 4WD system
VALVE OPERATION
Each valve is operated and fluid pressure of brake caliper is controlled.
When Ordinary Brake is Applied
NOTE:
Control pressure sensor is applied to model s with Advanced Driver Assistance System.
TCMMainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Shift position signal
Current gear position signal
Transfer control unit
*2Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Current 4WD mode signal
Steering angle sensor Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Steering angle sensor signal
Combination meter Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
ABS warning lamp signal
Brake warning lamp signal
VDC warning lamp signal
VDC OFF indicator lamp
Component Signal description
Name Not activated When depressing brake pedal
Cut valve 1 Power supply is not supplied (open) Power supply is not supplied (open)
Cut valve 2 Power supply is not supplied (open) Power supply is not supplied (open)
Suction valve 1 Power supply is not supplied (close) Power supply is not supplied (close)
Suction valve 2 Power supply is not supplied (close) Power supply is not supplied (close)
JPFIC0150GB
Revision: 2010 May2011 QX56
BRC-24
< SYSTEM DESCRIPTION >[WITH VDC]
SYSTEM
Rear LH caliper Being returned to reservoir tank through ABS OUT valve, fluid pressure of rear LH caliper is decreased.
Component Parts and Function
*: Models with Advanced Driver Assistance System
CONDITION FOR TURN ON THE WARNING LAMP
ABS Warning Lamp
Turns ON at the same time as VDC warning lamp
when either ABS function or EBD function is malfunction-
ing.
Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
Brake Warning Lamp
Turns ON at the same time as ABS warning lamp and VDC warning lamp when EBD function, motor/accu- mulator assembly or motor system is malfunctioning.
Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
Component Function
Pump Operates the pump drive according
to signals from ABS actuator and electric unit (control unit) by
the motor.
Motor Operates the motor driv e according to signals from ABS actuator and electric unit (control unit).
Accumulator The accumulator accumulates brake fluid conveyed by the motor and pump.
ABS IN valve Increases, holds or decreases the fluid pressure of each caliper according to signals from ABS ac-
tuator and electric unit (control unit).
ABS OUT valve Increases, holds or decreases the fluid pressure of each caliper according to signals from ABS ac-
tuator and electric unit (control unit).
Cut valve 1
Cut valve 2 Shuts off the ordinary brake line fr
om master cylinder to signals from ABS actuator and electric unit
(control unit).
Suction valve 1 Suction Valve 1 switches the brake line to convey accumulator pressure to the front system, accord-
ing to a signal transmitted from the ABS ac
tuator and electric unit (control unit).
Suction valve 2 Suction valve 2 releases
accumulator pressure, acco rding to a signal transmitted from the ABS ac-
tuator and electric unit (control unit).
Control pressure sensor
*Detects the brake fluid pressure of rear brake caliper and transmits a signal to ABS actuator and
electric unit (control unit).
Accumulator pressure sensor The accumulator pressure sensor detects brake fluid pressure accumulated in the accumulator and
conveys the detected result to the ABS actuator and electric unit (control unit).
Master cylinder pressure sensor Detects the brake fluid pressure of master cylinder part and transmits a signal to ABS actuator and
electric unit (control unit).
Condition (status) ABS warning lamp
Ignition switch OFF OFF
For approx. 1 seconds after the ignition switch is turned ON ON
Approx. 1 seconds after ignition switch is turned ON (when the
system is in normal operation) OFF
ABS function is ma lfunctioning ON
EBD function is malfunctioning ON
Condition (status) Brake warning lamp
Ignition switch OFF OFF
For approx. 1 seconds after the ignition switch is turned ON ON
Approx. 1 seconds after ignition switch is turned ON (when the
system is in normal operation) OFF
After engine starts OFF
When parking brake operates (parking brake switch ON) ON
Revision: 2010 May2011 QX56
SYSTEMBRC-25
< SYSTEM DESCRIPTION > [WITH VDC]
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VDC Warning Lamp
Turns ON when either VDC function,
TCS function, ABS function or EBD function, hill start assist function or
brake limited slip differential (BLSD) function is malfunctioning.
Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
CONDITION FOR TURN ON THE INDICATOR LAMP
VDC OFF Indicator Lamp
Turns ON when VDC function and TCS function are s witched to non-operational status (OFF) by VDC OFF
switch.
Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
*: Models with 4WD system
Fail-safeINFOID:0000000006228184
VDC FUNCTION, TCS FUNCTION, hill start assi st FUNCTION AND BRAKE LIMITED SLIP DIFFER-
ENTIAL (BLSD) FUNCTION
VDC warning lamp in combination meter turn ON w hen a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for VDC function, TCS function, hill start assist function
and brake limited slip differential (BLSD) function. T he Vehicle status becomes the same as models without
VDC function, TCS function, hill star t assist function and brake limited slip differential (BLSD) function. How-
ever, ABS function and EBD f unction are operated normally.
When brake fluid is less than the specified level (brake fluid level
switch ON) ON
ABS function is malfunctioning OFF
EBD function is malfunctioning ON
Accumulator is low pressure ON
Motor system is malfunctioning ON
Ignition power supply system is malfunctioning ON Condition (status) Brake warning lamp
Condition (status) VDC warning lamp
Ignition switch OFF OFF
For approx. 1 seconds after the ignition switch is turned ON ON
Approx. 1 seconds after ignition switch is turned ON (when the
system is in normal operation) OFF
VDC function is malfunctioning ON
TCS function is malfunctioning ON
ABS function is malfunctioning ON
EBD function is malfunctioning ON
hill start assist function is malfunctioning ON
Brake limited slip differential (BLSD) function is malfunctioning ON
VDC function is operating Blinking
TCS function is operating Blinking
Condition (status) VDC OFF indicator lamp
Ignition switch OFF OFF
For approx. 1 seconds after the ignition switch is turned ON ON
Approx. 1 seconds after ignition switch is turned ON (when the
system is in normal operation) OFF
When VDC OFF switch is ON (VDC function and TCS function are
OFF) ON
4WD mode: 4L
*ON
Revision: 2010 May2011 QX56
BRC-26
< SYSTEM DESCRIPTION >[WITH VDC]
SYSTEM
ABS FUNCTION
ABS warning lamp and VDC warning lamp in combinati
on meter turn ON when a malfunction occurs in system
[ABS actuator and electric unit (control unit)]. The c ontrol is suspended for VDC function, TCS function, ABS
function, hill start assist function and brake limited sl ip differential (BLSD) function. The vehicle status
becomes the same as models without VDC function, TCS f unction, ABS function, hill start assist function and
brake limited slip differential (BLSD) function. However, EBD function is operated normally.
NOTE:
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when ignition switch turns ON and when vehicle initially starts.
EBD FUNCTION
ABS warning lamp, brake warning lamp and VDC warning lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for VDC
function, TCS function, ABS function, EBD function, hill start assist function and brake limited slip differential
(BLSD) function. The vehicle status becomes the sa me as models without VDC function, TCS function, ABS
function, EBD function, hill star t assist function and brake limited slip differential (BLSD) function.
DTC Malfunction detected condition Fail-safe condition
C1101 When an open circuit is detected in rear RH wheel sensor circuit.
The following functions are sus-
pended.
VDC function
TCS function
ABS function
EBD function (only when both 2 rear wheels are malfunctioning)
hill start assist function
Brake limited slip differential
(BLSD) function
C1102 When an open circuit is detected in rear LH wheel sensor circuit.
C1103 When an open circuit is detected in front RH wheel sensor circuit.
C1104 When an open circuit is detected in front LH wheel sensor circuit.
C1105
When power supply voltage of rear RH wheel sensor is low.
When distance between rear RH wheel sensor and rear RH wheel sensor rotor is
large.
When installation of rear RH wheel sensor or rear RH wheel sensor rotor is not
normal.
C1106 When power supply voltage of rear LH wheel sensor is low.
When distance between rear LH wheel sensor and rear LH wheel sensor rotor is
large.
When installation of rear LH wheel sensor or rear LH wheel sensor rotor is not nor- mal.
C1107 When power supply voltage of front RH wheel sensor is low.
When distance between front RH wheel sensor and front RH wheel sensor rotor
is large.
When installation of front RH wheel sensor or front RH wheel sensor rotor is not normal.
C1108 When power supply voltage of front LH wheel sensor is low.
When distance between front LH wheel sensor and front LH wheel sensor rotor is
large.
When installation of front LH wheel sensor or front LH wheel sensor rotor is not normal.
C1109 When ignition voltage is 10 V or less.
When ignition voltage is 16 V or more. The following functions are sus-
pended.
VDC function
TCS function
ABS function
EBD function
hill start assist function
Brake limited slip differential
(BLSD) function
C 1111
When a malfunction is detected in motor or motor relay.
When a low pressure malfunction is detected in accumulator.
When a malfunction is detected in accumulator pressure sensor.
C 111 5 When difference in wheel speed between any wheel and others is detected during
the vehicle is driven, because of installation of other tires than specified. The following functions are sus-
pended.
VDC function
TCS function
ABS function
hill start assist function
Brake limited slip differential
(BLSD) function
C 111 6
When stop lamp switch signal is not input when brake pedal depress.
When stop lamp switch signal is not input when stop lamp relay operates.
C 111 8
*1When a malfunction is detected in transfer control unit system.
Revision: 2010 May2011 QX56