SYSTEMBRC-35
< SYSTEM DESCRIPTION > [WITH VDC]
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EBD function is expanded and developed from conventi onal ABS function and corrects rear wheel brake
force to appropriate level by electronic control according to load weight (number of passengers).
During braking, control unit portion compares slight slip on front and rear wheels by wheel speed sensor signal, transmits drive sig-
nal to actuator portion when rear wheel slip exceeds front wheel
slip for the specified value or more, and controls rear wheel brake
force (brake fluid pressure) so t hat increase of rear wheel slip is
prevented and slips on front wheel and rear wheel are nearly
equalized. ABS control is applied when slip on each wheel
increases and wheel speed is the threshold value of ABS control or
less.
CONSULT-III can be used to diagnose the system diagnosis.
Fail-safe function is adopted. When a malfunction occurs in EBD function, the control is suspended for VDC function, TCS function,
ABS function, EBD function, hill start assist function and brake lim-
ited slip differential (BLSD) func tion. The vehicle status becomes
the same as models without VDC function, TCS function, ABS
function, EBD function, hill start assist function and brake limited
slip differential (BLSD) function. Refer to BRC-25, "
Fail-safe".
JPFIC0142GB
JPFIC0143GB
Revision: 2010 May2011 QX56
BRC-36
< SYSTEM DESCRIPTION >[WITH VDC]
SYSTEM
SYSTEM DIAGRAM
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
hill start assist FUNCTION
hill start assist FUNCTION : System DescriptionINFOID:0000000006222576
This function maintains brake fluid pressure so that
the vehicle does not move backwards even if brake
pedal is released to depress accelerator pedal to start the vehicle while it is stopped on an uphill slope by
depressing brake pedal.
This function operates when the vehicle is in stop status on a uphill slope of slope ratio 10% or more and
selector lever is in the position other than P or N.
hill start assist function is only for the start aid. It maintains the brake fluid pressure for approx. 2 seconds after releasing the brake pedal, and then decreases the pressure gradually. If the vehicle can start by the
accelerator operation, the brake is released automatically and a smooth start can be performed.
Fail-safe function is adopted. When a malfunction occurs in hill start assist function, the control is suspended
for VDC function, TCS function, hill start assist func tion and brake limited slip differential (BLSD) function.
The vehicle status becomes the same as models without VDC function, TCS function, hill start assist func-
tion and brake limited slip differential (BLSD) functi on. However, ABS function and EBD function are oper-
ated normally. Refer to BRC-25, "
Fail-safe".
JPFIC0144GB
Component Signal description
Combination meter Mainly receives
the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
Brake warning lamp signal
Revision: 2010 May2011 QX56
BRC-38
< SYSTEM DESCRIPTION >[WITH VDC]
SYSTEM
Brake limited slip differential (BLSD) function operates
while VDC function is in non-operational status (OFF)
by VDC OFF switch.
VDC warning lamp blinking while brake limited slip di fferential (BLSD) function is in operation and indicates
to the driver that the function is in operation.
Slight vibrations are felt on the brake pedal and the operation noises occur, when brake limited slip differen-
tial (BLSD) function operates. This is not a malfunction because it is caused by brake limited slip differential
(BLSD) function that is normally operated.
Fail-safe function is adopted. When a malfunction occurs in brake limited slip differential (BLSD) function,
the control is suspended for VDC function, TCS function, hi ll start assist function and brake limited slip differ-
ential (BLSD) function. The vehicle status becomes the same as models without VDC function, TCS func-
tion, hill start assist function and brake limited slip di fferential (BLSD) function. However, ABS function and
EBD function are operated normally. Refer to BRC-25, "
Fail-safe".
SYSTEM DIAGRAM
NOTE:
Transfer control unit is applied to models with 4WD system.
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
JPFIC0183GB
Component Signal description
Yaw rate/side/decel G sensor Mainly transmits the following si
gnals to ABS actuator and electric unit (control unit) via com-
munication line
*1.
Yaw rate signal
Side G sensor signal
Decel G sensor signal
ECM Mainly transmits the following si
gnals to ABS actuator and electric unit (control unit) via CAN
communication.
Accelerator pedal position signal
Engine speed signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
Target throttle position signal
TCM Mainly transmits the following si
gnals to ABS actuator and electric unit (control unit) via CAN
communication.
Shift position signal
Revision: 2010 May2011 QX56
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)BRC-47
< ECU DIAGNOSIS INFORMATION > [WITH VDC]
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Note 1: Confirm tire pressure is standard value.
Note 2: Refer to BRC-16, "
System Description" for ON/Blinking/OFF conditions of each warning lamp and indi-
cator lamp.
Note 3: Models with 4WD System
Note 4: Models with Advanced Driver Assistance System
Note 5: USS means “hill start assist”.
Fail-safeINFOID:0000000006222580
VDC FUNCTION, TCS FUNCTION, hill start assi st FUNCTION AND BRAKE LIMITED SLIP DIFFER-
ENTIAL (BLSD) FUNCTION
VDC warning lamp in combination meter turn ON w hen a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for VDC function, TCS function, hill start assist function
and brake limited slip differential (BLSD) function. T he Vehicle status becomes the same as models without
PRESS SENSORBrake pedal not depressed Approx. 0 bar
Brake pedal depressed (
−40) – (+300) bar
ACCUM PRESS SEN With ig nition switch ON Approx. 0 – 210 bar (Proportional to the
amount of accumulated pressure in the
accumulator)
CONT PRESS SEN
(Note 4)Brake pedal not depressed Approx. 0 bar
Brake pedal depressed ( −40) – (+300) bar
EBD SIGNAL EBD is active On
EBD is inactive Off
ABS SIGNAL ABS is active On
ABS is inactive Off
TCS SIGNAL TCS is active On
TCS is inactive Off
VDC SIGNAL VDC is active On
VDC is inactive Off
EBD FAIL SIG In EBD fail-safe On
EBD is normal Off
ABS FAIL SIG In ABS fail-safe On
ABS is normal Off
TCS FAIL SIG In TCS fail-safe On
TCS is normal Off
VDC FAIL SIG In VDC fail-safe On
VDC is normal Off
CRANKING SIG At cranking On
Other than at cranking Off
FLUID LEV SW When brake fluid level switch is ON (brake fluid level
is less than the specified level)
On
When brake fluid level switch is OFF Off
PARK BRAKE SW When parking brake is active On
Parking brake is released Off
STP ON RLY Stop lamp relay is active On
Stop lamp relay is inactive Off
USS SIG
(Note 5)hill start assist is active On
hill start assist is inactive Off
Monitor item Condition Reference values in normal operation
Revision: 2010 May2011 QX56
BRC-48
< ECU DIAGNOSIS INFORMATION >[WITH VDC]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
VDC function, TCS function, hill start assist function and
brake limited slip differential (BLSD) function. How-
ever, ABS function and EBD function are operated normally.
ABS FUNCTION
ABS warning lamp and VDC warning lamp in combinati on meter turn ON when a malfunction occurs in system
[ABS actuator and electric unit (control unit)]. The c ontrol is suspended for VDC function, TCS function, ABS
function, hill start assist function and brake limited sl ip differential (BLSD) function. The vehicle status
becomes the same as models without VDC function, TCS f unction, ABS function, hill start assist function and
brake limited slip differential (BLSD) function. However, EBD function is operated normally.
NOTE:
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when ignition switch turns ON and when vehicle initially starts.
EBD FUNCTION
ABS warning lamp, brake warning lamp and VDC warning lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for VDC
function, TCS function, ABS function, EBD function, hill start assist function and brake limited slip differential
(BLSD) function. The vehicle status becomes the sa me as models without VDC function, TCS function, ABS
function, EBD function, hill star t assist function and brake limited slip differential (BLSD) function.
DTC Malfunction detected condition Fail-safe condition
C1101 When an open circuit is detected in rear RH wheel sensor circuit.
The following functions are sus-
pended.
VDC function
TCS function
ABS function
EBD function (only when both 2 rear wheels are malfunctioning)
hill start assist function
Brake limited slip differential (BLSD) function
C1102 When an open circuit is detected in rear LH wheel sensor circuit.
C1103 When an open circuit is detected in front RH wheel sensor circuit.
C1104 When an open circuit is detected in front LH wheel sensor circuit.
C1105
When power supply voltage of rear RH wheel sensor is low.
When distance between rear RH wheel sensor and rear RH wheel sensor rotor is
large.
When installation of rear RH wheel sensor or rear RH wheel sensor rotor is not normal.
C1106 When power supply voltage of rear LH wheel sensor is low.
When distance between rear LH wheel sensor and rear LH wheel sensor rotor is
large.
When installation of rear LH wheel sensor or rear LH wheel sensor rotor is not nor-
mal.
C1107 When power supply voltage of front RH wheel sensor is low.
When distance between front RH wheel sensor and front RH wheel sensor rotor
is large.
When installation of front RH wheel sensor or front RH wheel sensor rotor is not normal.
C1108 When power supply voltage of front LH wheel sensor is low.
When distance between front LH wheel sensor and front LH wheel sensor rotor is
large.
When installation of front LH wheel sensor or front LH wheel sensor rotor is not normal.
C1109 When ignition voltage is 10 V or less.
When ignition voltage is 16 V or more. The following functions are sus-
pended.
VDC function
TCS function
ABS function
EBD function
hill start assist function
Brake limited slip differential
(BLSD) function
C 1111
When a malfunction is detected in motor or motor relay.
When a low pressure malfunction is detected in accumulator.
When a malfunction is detected in accumulator pressure sensor.
Revision: 2010 May2011 QX56
BRC-50
< ECU DIAGNOSIS INFORMATION >[WITH VDC]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
*1: Models with 4WD System
*2: Models with Advanced Driver Assistance System
Protection FunctionINFOID:0000000006222581
The VDC warning lamp, ABS warning lamp and brake warning lamp turns ON and DTC “C118E” may be
detected in self-diagnosis result of “ABS” when the br
ake pedal is excessively operated, such as air bleeding.
This is not a system malfunction because this occurs due to the temporary decrease in accumulator fluid pres-
sure. The system returns to normal condition when the accu mulator fluid pressure reaches the specified pres-
sure with the ignition switch ON and the VDC warning lamp, ABS warning lamp, and brake warning lamp turn
OFF. After these steps, erase self-diagnos is results for “ABS” with CONSULT-III.
NOTE:
D T C “ C 1111 ” i s d e t e c t e d i n s e l f - d i agnosis results of “ABS” when the a ccumulator system has a malfunction.
DTC Inspection Priority ChartINFOID:0000000006222582
When multiple DTCs are displayed simultaneously, check one by one depending on the following priority list.
C1170 When the information in ABS actuator and electric unit (control unit) is not the same. The following functions are sus-
pended.
VDC function
TCS function
ABS function
hill start assist function
Brake limited slip differential
(BLSD) function
C118E When performing excessive brake pedal operation with the vehicle stopped. [When
accumulator fluid pressure reaches 11.43 MPa (114 bar, 116.6 kg/cm
2, 1657 psi) af-
ter reaching 17.3 MPa (173 bar, 176.5 kg/cm2, 2509 psi.] The following functions are sus-
pended.
VDC function
TCS function
ABS function
EBD function
hill start assist function
Brake limited slip differential
(BLSD) function
U1000 When CAN communication signal is not continuously received for 2 seconds or
more. The following functions are sus-
pended.
VDC function
TCS function
ABS function
hill start assist function
Brake limited slip differential
(BLSD) function
DTC Malfunction detected condition Fail-safe condition
DTC
VDC warning lamp
ABS warning lamp
Brake warning lamp Condition Description protection function
C118E ON When temporary decrease in accumulator fluid pres-
sure.
NOTE:
System is not malfunction. The following functions are suspended
temporarily
VDC function
TCS function
ABS function
EBD function
hill start assist function
Brake limited slip differential (BLSD)
function
Priority Detected item (DTC)
1 U1000 CAN COMM CIRCUIT
2 C1170 VARIANT CODING
Revision: 2010 May2011 QX56
BRC-60
< BASIC INSPECTION >[WITH VDC]
DIAGNOSIS AND REPAIR WORK FLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work FlowINFOID:0000000006222585
DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing BRC-61, "
Diagnostic
Work Sheet" and reproduce the symptom as well as fully under stand it. Ask customer about his/her complaints
carefully.Check symptoms by driving vehicle with customer, if necessary.
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “
maybe the customer mentions this symptom”.
>> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained by interview. Also check that the sympt om is not caused by fail-safe mode. Refer to BRC-47, "
Fail-
safe".
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the sympt om is not caused by a malfunction.
>> GO TO 3.
3.PERFORM THE SELF-DIAGNOSIS
With CONSULT-III.
Perform self-diagnosis for “ABS”.
Is DTC detected?
YES >> Record or print self-diagnosis results. GO TO 4.
NO >> GO TO 6.
4.RECHECK THE SYMPTOM
With CONSULT-III.
1. Erase self-diagnostic results for “ABS”.
2. Perform DTC confirmation procedures for the error-detected system. NOTE:
If some DTCs are detected at the some time, det ermine the order for performing the diagnosis based on
BRC-50, "
DTC Inspection Priority Chart" [ABS actuator and electric unit (control unit)].
Is any DTC detected?
YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-40,
"Intermittent Incident".
5.REPAIR OR REPLACE ERROR-DETECTED PART
Repair or replace error-detected parts.
Reconnect part or connector after repairing or replacing.
When DTC is detected, erase self-diagnostic result for “ABS”.
>> GO TO 7.
6.IDENTIFY ERROR-DETECTED S YSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
Can the error-detected system be identified?
Revision: 2010 May2011 QX56
NORMAL OPERATING CONDITIONBRC-133
< SYMPTOM DIAGNOSIS > [WITH VDC]
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NORMAL OPERATING CONDITION
DescriptionINFOID:0000000006222669
Symptom Result
Brake pedal slightly vibrates and operation sound (motor sound and sound from suspen-
sion) occurs when VDC function, TCS function, ABS function, EBD function, hill start assist
function and brake limited slip differential (BLSD) function operates. This is not a malfunction, The symptom
occurs VDC function
, TCS function, ABS
function, EBD function, hill start assist
function and brake limited slip differential
(BLSD) function that are normally operat-
ed.
Brake stopping distance may become longer than models without ABS function depending
on the road conditions, when
ABS function is operated on slip pery road like rough road,
gravel road or snowy road.
Brake pedal vibrates and operation sound occurs during sudden acceleration and corner-
ing, when VDC function, TCS function, hill start assist function and brake limited slip differ-
ential (BLSD) function is operated.
Brake pedal vibrates and motor sound from the engine room occurs, when the engine starts
or the vehicle starts just after starting the engine This is not a malfunction. The symptom
occurs during the brake fluid accumula-
tion in the accumulator and operational
check of the ABS actuator and electric
unit (control unit).
Acceleration may be felt insufficient depending on the road conditions. This is not a malfunction. The symptom occurs TCS function that puts the highest
priority to obtain the optimum traction
(stability).
TCS may operate momentarily, while driving on a road where friction coefficient varies, or
when downshifting or fully depressing accelerator pedal
ABS warning lamp and VDC warning lamp may turn ON, when the vehicle is on a rotating
turntable or is given a strong shaking or large vibrations on a ship while the engine is run-
ning.
In this case, restart the engine on a nor-
mal road. If the normal condition is re-
stored, there is no malfunction. In that
case, erase self-diagnosis result memory
for “ABS” with CONSULT-III.
VDC warning lamp may turn ON and VDC function, TCS function, hill start assist function
and brake limited slip differential (BLSD) function may not normally operate, when driving
on a special road the is extremely slanted (bank in a circuit course).
A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle
sharply turns during a spin turn, acceleration turn or drift driving while VDC function and
TCS function are OFF (VDC OFF switch is pressed and VDC OFF indicator lamp is in ON
status).
The vehicle speed does not increase, when the accelerator pedal is depressed while the
vehicle is on a 2-wheel chassis dynamometer for speedometer check.
This is not malfunction. (When checking
the vehicle on a chassis dynamometer,
operate VDC OFF switch so that TCS
function is OFF.)
The VDC warning lamp, ABS warn ing lamp and brake warning lamp turn ON and DTC
“C118E” may be detected in self-diagnosis resu lt of “ABS” when the brake pedal is exces-
sively operated, such as air bleeding. This is not a system malfunction because
this occurs due to the temporary de-
crease in accumulator fluid pressure. The
system returns to no
rmal condition when
the accumulator fluid pressure reaches
the specified pressure with the ignition
switch ON and the VDC warning lamp,
ABS warning lamp, a nd brake warning
lamp turn OFF. After these steps, ABS
self-diagnosis results are erased.
VDC OFF indicator lamp turns ON and TCS function is not operate when 4WD mode is “4L”.
(Models with 4WD system) This is not a malfunction. When the 4WD
mode becomes “4L” state, the TCS func-
tion is disabled. This function is enabled
when the 4WD mode becomes “AUTO”
or “4H”.
Revision: 2010 May2011 QX56