2011 INFINITI QX56 service

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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006276136
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision that would result in air ba g inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
 When using air or electric power tools or hammers , always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wh eel Rotation after Battery Disconnect
INFOID:0000000006276137
NOTE:
 Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
 After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the batte ry disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wil l remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
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PRECAUTIONS
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006276138
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions For Refrigerant System ServiceINFOID:0000000006276139
GENERAL REFRIGERANT PRECAUTION
WARNING:
 Never breathe A/C refrigerant an d lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Use only approved reco very/recycling equipment to discharge HFC-134a (R-134a) refrigerant.
Ventilate work area before resuming service if acci dental system discharge occurs. Additional health
and safety information may be obtained from refrigerant and lubricant manufacturers.
 Never release refrigerant into the air. Use appro ved recovery/recycling recharging equipment to cap-
ture the refrigerant each time an ai r conditioning system is discharged.
 Wear always eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
 Never store or heat refrigerant containers above 52 °C (126 °F).
 Never heat a refrigerant container with an open flame; Place the bottom of the container in a warm
pail of water if container warming is required.
 Never intentionally drop, puncture, or incinerate refrigerant containers.
 Keep refrigerant away from open flames: pois onous gas is produced if refrigerant burns.
 Refrigerant displaces oxygen, therefore be certain to work in well ventilated areas to prevent suffo-
cation.
 Never pressure test or leakage test HFC-134a (R- 134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a)
have been shown to be combusti ble at elevated pressures. These mixtures, if ignited, may cause
injury or property damage. Additional health and safety information may be obtained from refriger-
ant manufacturers.
WORKING WITH HFC-134a (R-134a)
CAUTION:
 CFC-12 (R-12) refrigerant and HFC-134a (R-134a) re frigerant are not compatible. These regrigerants
must never be mixed, even in the smallest amount s. Compressor malfunction is likely occur if the
refrigerants are mixed.
 Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. Compressor malfunction is likely to occur if lubricant other than that specified is used.
 The specified HFC-134a (R-134a) lu bricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precauti ons must be observed:
- Cap (seal) immediately the compon ent to minimize the entry of moisture from the atmosphere when
removing refrigerant components from a vehicle.
- Never remove the caps (unseal) until just before co nnecting the components when installing refrig-
erant components to a vehicle. Connect all refr igerant loop components as quickly as possible to
minimize the entry of moisture into system.
- Use only the specified lubricant from a sealed contai ner. Reseal immediately containers of lubricant.
Lubricant becomes moisture saturated and should not be used without proper sealing.
PIIB3706J
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PRECAUTIONS
 Turn the compressor shaft by hand more than five turns in both directions after compressor service
operation. This distributes equall y lubricant inside the compressor. Let the engine idle and operate
the compressor for one hour after the compressor is installed.
 Apply voltage to the new one and check for norma l operation after replacing the compressor magnet
clutch.
LEAK DETECTION DYE
CAUTION:
 The A/C system contains a fluorescent leak detect ion dye used for locating refrigerant leakages. An
ultraviolet (UV) lamp is required to il luminate the dye when inspecting for leakages.
 Wear always fluorescence enhancing UV safety goggles to protect eyes and enhance the visibility of
the fluorescent dye.
 The fluorescent dye leak detector is not a replacem ent for an electrical leak detector. The fluorescent
dye leak detector should be used in conjunction with an electrical leak detector to pin-point refriger-
ant leakages.
 Read and follow all manufacture’ s operating instructions and precau tions prior to performing the
work for the purpose of safet y and customer’s satisfaction.
 A compressor shaft seal should not necessarily be repaired because of dye seepage. The compres-
sor shaft seal should only be repaired after conf irming the leakage with an electrical leak detector.
 Remove always any remaining dye from the leakage area after repairs are completed to avoid a mis-
diagnosis during a future service.
 Never allow dye to come into contact with painted body panels or interior components. Clean imme-
diately with the approved dye cl eaner if dye is spilled. Fluorescent dye left on a surface for an
extended period of time cannot be removed.
 Never spray the fluorescent dye cleaning agent on hot surfaces (eng ine exhaust manifold, etc.).
 Never use more than one refrigerant dye bottle [1/4 ounce (7.4 cc)] per A/C system.
 Leak detection dyes for HFC-134a (R-134a) and CFC- 12 (R-12) A/C systems are different. Never use
HFC-134a (R-134a) leak detection dye in CFC-12 (R- 12) A/C system, or CFC-12 (R-12) leak detection
dye in HFC-134a (R-134a) A/C system, or A/C system damage may result.
 The fluorescent properties of the dye remains fo r three or more years unless a compressor malfunc-
tion occurs.
NOTE:
Identification
 Vehicles with factory installed fluorescent dye have a green label.
 Vehicles without factory installed fluorescent dye have a blue label.
Service EquipmentINFOID:0000000006276140
RECOVERY/RECYCLING RECHARGING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
ELECTRICAL LEAK DETECTOR
Be certain to follow the manufacturer’s instruct ions for tester operation and tester maintenance.
VACUUM PUMP
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The lubricant contained inside the vacuum pump is not compatible
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure. So the vacuum pump lubricant may migrate out of the pump
into the service hose. This is possible when the pump is switched
OFF after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as per the following.
 Vacuum pumps usually have a manual isolator valve as part of the
pump. Close this valve to isolate the service hose from the pump.
 Use a hose equipped with a manual shut-off valve near the pump end for pumps without an isolator. Close the valve to isolate the
hose from the pump.
 Disconnect the hose from the pum p if the hose has an automatic
shut-off valve. As long as the hose is connected, the valve is open
and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under no vacuum condition. Such valves may restrict the pump’s
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
Be certain that the gauge face indicates HFC-134a or R-134a. Be
sure the gauge set has 1/2 ″-16 ACME threaded connections for ser-
vice hoses. Confirm the set has been used only with refrigerant
HFC-134a (R-134a) and specified lubricants.
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). A ll hoses must equip positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite to the manifold gauge.
SERVICE COUPLERS
RHA270DA
SHA533D
RHA272D
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PRECAUTIONS
Never attempt to connect HFC-134a (R-134a) service couplers to
the CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers
do not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied lubricants have been used with the scale. The hose fitting must
be 1/2″-16 ACME if the scale controls refrigerant flow electronically.
CALIBRATING ACR4 WEIGHT SCALE
Calibrate the scale each three month.
To calibrate the weight scale on the ACR4:
1. Press “Shift/Reset” and “Enter” at the same time.
2. Press “8787”. “A1” is displayed.
3. Remove all weight from the scale.
4. Press “0”, then press “Enter”. “0.00” is displayed and change to “A2”.
5. Place a known weight (dumbbell or similar weight ), between 4.5 and 8.6 kg (10 and 19 lb.) on the center
of the weight scale.
6. Enter the known weight using four digi ts. (Example 10 lb. = 10.00, 10.5 lb. = 10.50)
7. Press “Enter”— the display returns to the vacuum mode.
8. Press “Shift/Reset” and “Enter” at the same time.
9. Press “6”— the known weight on the scale is displayed.
10. Remove the known weight from the scale. “0.00” is displayed.
11. Press “Shift/Reset” to return the ACR4 to the program mode.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder’s top valve
when filling the cylinder with refrigerant. Also, the accu racy of the cylinder is generally less than that of an
electronic scale or of quality recycle/recharge equipment.
Shut-off valve rotati on A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000006276517
The actual shapes of Kent-Moore tools may differ fr om those of special service tools illustrated here.
HFC-134a (R-134a) Service Tool and Equipment
 Never mix HFC-134a (R-134a) refrigerant and/or its spec ified lubricant with CFC-12 (R-12) refrigerant and/
or its lubricant.
 Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/
lubricant.
 Refrigerant container fittings, service hose fittings and service equipment fittings (equipment that handles
refrigerant and/or lubricant) are different between CF C-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
 Never use adapters that convert one size fitting to another. Refrigerant/lubricant contamination occurs and
compressor malfunction may result.
Tool number
(Kent-Moore No.) Tool name Description
KV99106100
(J-41260)
Pulley installer Installing pulley
(ACR2005-NI)
ACR5 A/C Se rvice Center Function: Refrigerant recovery, recycling
and recharging
(J-41995)
Electrical leak detector Power supply:
DC 12 V (Battery terminal)
S-NT235
WJIA0293E
AHA281A
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(J-39183)
Manifold gauge set (with hoses
and couplers) Identification:
 The gauge face indicates HFC-134a (R-
134a).
Fitting size: Thread size
1/2
″-16 ACME
Service hoses
 High-pressure side hose (J-39501-72)
 Low-pressure side hose
(J-39502-72)
 Utility hose (J-39476-72) Hose color:
 Low-pressure side hose: Blue with black
stripe
 High-pressure side hose: Red with black stripe
 Utility hose: Yellow with black stripe or
green with black stripe
Hose fitting to gauge:
1/2
″-16 ACME
Service couplers
 High-pressure side coupler (J-39500-20)
 Low-pressure side coupler (J-39500-24) Hose fitting to service hose:
M14 x 1.5 fitting is optional or permanently
attached.
(J-39650)
Refrigerant weight scale For measuring of refrigerant
Fitting size: Thread size
1/2
″-16 ACME
(J-39649)
Va c u u m p u m p
(Including the isolator valve) Capacity:
 Air displacement: 4 CFM
 Micron rating: 20 microns
 Oil capacity: 482 g (17 oz.)
Fitting size: Thread size
1/2
″-16 ACME
Tool number
(Kent-Moore No.)
Tool name Description
RJIA0196E
S-NT201
S-NT202
S-NT200
S-NT203
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PREPARATION
Commercial Service Tool
INFOID:0000000006276518
Sealant or/and LubricantINFOID:0000000006276143
HFC-134a (R-134a) Service Tool and Equipment
 Never mix HFC-134a (R-134a) refrigerant and/or its s pecified lubricant with CFC-12 (R-12) refrigerant and/
or its lubricant.
 Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/ lubricant.
 Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CF C-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
 Never use adapters that convert one size fitting to another: refrigerant/lubricant contamination occurs and
compressor malfunction may result.
Tool name Description
Refrigerant identifier equipment Checking for refrigerant purity and
system contamination
Power tools For loosening bolts and nuts
RJIA0197E
PBIC0190E
Tool name Description
HFC-134a (R-134a) refrigerant Container color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
 Large container 1/2
″-16 ACME
A/C System Oil Type S (DH-PS) Type: Polyalkylene glycol oil (PAG),
type S (DH-PS)
Application:
HFC-134a (R-134a) swash plate com-
pressors
Capacity: 40 m (1.4 Imp fl oz.)
S-NT196
S-NT197
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