HAC-66
< BASIC INSPECTION >[AUTOMATIC AIR CONDITIONING]
OPERATION INSPECTION
YES >> GO TO 4.
NO >> GO TO 7.
4.CHECK WITH TEMPERATURE SETTING LOWERED
1. Operate temperature control switch and lower the set temperature to 18°C.
2. Check that cool air blows from the air outlets.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 7.
5.CHECK TEMPERATURE INCREASE
1. Operate temperature control switch and raise the set temperature to 32°C.
2. Check that warm air bl ows from the air outlets.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 7.
6.CHECK AUTO MODE
1. Press AUTO switch.
2. Operate temperature control switch to check that fan speed or air outlet changes (the air outlet or fan
speed varies depending on the ambient temperature, in-v ehicle temperature (rear side), set temperature,
and etc.).
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 7.
7.CHECK SELF-DIAGNOSIS WITH CONSULT-III
1. Perform self-diagnosis with CONSULT-III.
2. Check that any DTC is detected.
Is any DTC detected?
YES >> Refer to HAC-45, "DTC Index" and perform the appropriate diagnosis.
NO >> Refer to HAC-135, "
Diagnosis Chart By Symptom" and perform the appropriate diagnosis.
ACCS (ADVANCED CLIM ATE CONTROL SYSTEM)
ACCS (ADVANCED CLIMATE CONT ROL SYSTEM) : Work ProcedureINFOID:0000000006275894
DESCRIPTION
The purpose of the operational check is to che ck that the individual system operates normally.
NOTE:
Check that front automatic air conditi oning system operates normally. Refer to HAC-62, "
FRONT AUTOMATIC
AIR CONDITIONING SYSTEM : Work Procedure".
OPERATION INSPECTION
1.CHECK PLASMACLUSTER™ CONTROL
Check the ionizer operation sound (whirring sound) in the duc t by putting an ear to the center ventilator grille
(driver side) outlet while pressing fan switch and OFF switch alternately.
NOTE:
Plasmacluster
™ ion technology developed by Sharp Corporation is installed in this item.
Plasmacluster
™ is a trademark of Sharp Corporation.
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK PLASMACLUSTER™ CONTROL OPERATION STATUS
Check condition : Engine running
Revision: 2010 May2011 QX56
HAC-70
< BASIC INSPECTION >[AUTOMATIC AIR CONDITIONING]
SYSTEM SETTING
If the temperature felt by the customer is different from
the rear air flow temperature controlled by the temper-
ature setting, the A/C auto amp. control temperature can be adjusted to compensate for the temperature set-
ting.
HOW TO SET
With CONSULT-III
Perform “REAR TEMP SET CORRECT” of HVAC work support item.
NOTE:
When −3.0 °C ( −6 °F) is corrected on the temperature setting set as 25.0 °C (77 °F) the temperature controlled
by A/C auto amp. is 25.0 °C (77 °F) −3.0 °C ( −6 °F) = 22.0 °C (72 °F) and the temperature becomes lower than
the temperature setting.
When the battery cable is disconnected from the negativ e terminal or when the battery voltage becomes 10
V or less, the setting of the difference between t he set temperature and control temperature may be can-
celled.
ACCS (ADVANCED CLIM ATE CONTROL SYSTEM)
ACCS (ADVANCED CLIMATE CONTROL SYSTE M) : Exhaust Gas / Outside Odor
Detecting Sensor Sensitiv ity Adjustment Function
INFOID:0000000006275901
DESCRIPTION
According to customer’s sense of smell, exhaust gas / outside odor detecting sensor sensitivity can be
changed.
HOW TO SET
With CONSULT-III
Perform the “GAS SENSOR ADJUSTME NT” of HVAC work support item.
NOTE:
When the battery cable is disconnected from the negativ e terminal or when the battery voltage becomes 10 V
or less, the setting of WORK SUPPORT may be cancelled.
ACCS (ADVANCED CLIMATE CONTROL SYSTEM) : Auto Intake Switch Interlocking
Work support items Display ( °C) Display ( °F)
REAR TEMP SET CORRECT 3.0 6
2.5 5
2.0 4
1.5 3
1.0 2
0.5 1
0 (initial status) 0 (initial status) −0.5 −1
− 1.0 −2
− 1.5 −3
− 2.0 −4
− 2.5 −5
− 3.0 −6
Work support items Display Setting
GAS SENSOR ADJUSTMENT 2 Less sensitive setting than display 1 (REC later than display 1.)
1 Less sensitive setting than normal setting (REC later than normal operation.)
0 (initial status) Normal −1 More sensitive setting than normal setting (REC earlier than normal operation.)
− 2 More sensitive setting than display −1 (REC earlier than display −1.)
Revision: 2010 May2011 QX56
ACCS (ADVANCE CLIMATE CONTROL SYSTEM)HAC-137
< SYMPTOM DIAGNOSIS > [AUTOMATIC AIR CONDITIONING]
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Symptom TableINFOID:0000000006275982
NOTE:
Perform the self-diagnoses with CONSULT-III before performing the symptom diagnosis. If DTC is detected,
perform the corresponding diagnosis.
The following table is based on the condition that fr ont automatic air conditioning system operates normally.
Symptom Corresponding malfunction part Reference
Auto intake switch cannot be operated. [Automatic
intake control (exhaust gas / outside odor detecting
mechanism) does not operate] Multi AV system
AV- 1 9 9 , "
Symptom Table"
Plasmacluster™ control does not operate.
NOTE:
Plasmacluster
™ ion technology developed by
Sharp Corporation is installed in this item.
Plasmacluster
™ is a trademark of Sharp Corpora-
tion. Power supply system of ionizer
The circuit between ionizer and A/C
auto amp.
Ionizer
A/C auto amp. HAC-124, "
Diagnosis Procedure"
Operation status of Plasmacluster™ control does not
switch according to air flow.
NOTE:
Plasmacluster
™ ion technology developed by
Sharp Corporation is installed in this item.
Plasmacluster
™ is a trademark of Sharp Corpora-
tion. A/C auto amp.
Replace A/C auto amp.. Refer to
HAC-146, "
Removal and Installa-
tion".
Revision: 2010 May2011 QX56
SCS-66
< BASIC INSPECTION >[AIR LEVELIZER CONTROL SYSTEM]
DIAGNOSIS AND REPAIR WORKFLOW
YES >> GO TO 7.
NO >> Check harness and connectors based on the information obtained by interview. Refer to
GI-40,
"Intermittent Incident".
7.FINAL CHECK
With CONSULT-III
1. Check the reference value for “E-SUS”.
2. Recheck the symptom and check that the symp tom is not reproduced on the same conditions.
Is the symptom reproduced?
YES >> GO TO 3.
NO >> INSPECTION END
Diagnostic Work SheetINFOID:0000000006256059
Description
In general, customers have their own criteria for a pr oblem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all
the information for the diagnosis, prepare the inte rview sheet referring to the interview points.
In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
INTERVIEW SHEET SAMPLE
Interview sheet
Custmer
name MR/MS Registration
number Initial year
registration
Vehicle type VIN
Storage date Engine Mileage km/Mile
Symptom † Does not operate ( ) function
† Warning lamp for ( ) turns ON
† Noise † Vibration
† Other
( )
First occurrence † Recently † Other ( )
Frequency of occurrence † Always † Under a certain conditions of † Sometimes ( time/day)
Climate con-
ditions †
Irrelevant
Weather † Fine † Cloud † Rain † Snow † Others ( )
Temperature † Hot † Warm † Cool † Cold † Temp. [Approx. °C ( °F)]
Relative humidity † High † Moderate † Low
Road conditions † Urban area † Suburb area † Highway
† Mountainous road (uphill or downhill) † Rough road
Operating condition, etc. † Irrelevant
† When engine starts † During idling
† During driving † During acceleration † At constant speed driving
† During deceleration
† During cornering (righ t curve or left curve)
† When steering wheel is steered (to right or to left)
Memo
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CONTENTS
SEAT
PRECAUTION ................ ...............................4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Service Notice ...........................................................4
Precaution for Work ..................................................4
PREPARATION ............................................6
PREPARATION .............................................. .....6
Commercial Service Tool .................................... ......6
CLIP LIST ............................................................7
Clip List ............................................................... ......7
SYSTEM DESCRIPTION ..............................8
COMPONENT PARTS ................................... .....8
POWER SEAT SYSTEM .............................................8
POWER SEAT SYSTEM : Component Parts Lo-
cation ................................................................... ......
8
POWER SEAT SYSTEM : Component Descrip-
tion ...................................................................... ......
8
LUMBAR SUPPORT SYSTEM .............................. ......8
LUMBAR SUPPORT SYSTEM : Component
Parts Location ..................................................... ......
9
LUMBAR SUPPORT SYSTEM : Component De-
scription .....................................................................
9
SECOND SEAT POWER UNLOCK SYSTEM ....... ......9
SECOND SEAT POWER UNLOCK SYSTEM :
Component Parts Location ......................................
10
SECOND SEAT POWER UNLOCK SYSTEM :
Component Description ...........................................
10
THIRD SEAT SEATBACK POWER FOLDING
SYSTEM ................................................................ ....
10
THIRD SEAT SEATBACK POWER FOLDING
SYSTEM : Component Parts Location ....................
11
THIRD SEAT SEATBACK POWER FOLDING
SYSTEM : Component Description ..................... ....
11
FRONT HEATED SEAT SYSTEM ......................... ....12
FRONT HEATED SEAT SYSTEM : Component
Parts Location ..........................................................
12
FRONT HEATED SEAT SYSTEM : Component
Description ...............................................................
12
SECOND HEATED SEAT SYSTEM ...................... ....13
SECOND HEATED SEAT SYSTEM : Component
Parts Location ..........................................................
13
SECOND HEATED SEAT SYSTEM : Component
Description ...............................................................
13
CLIMATE CONTROLLED SEAT SYSTEM ...............13
CLIMATE CONTROLLED SEAT SYSTEM : Com-
ponent Parts Location .......................................... ....
14
CLIMATE CONTROLLED SEAT SYSTEM : Com-
ponent Description ...................................................
14
SYSTEM ............................................................16
POWER SEAT SYSTEM ....... .....................................16
POWER SEAT SYSTEM : Syst em Description .......16
LUMBAR SUPPORT SYSTEM .............................. ....16
LUMBAR SUPPORT SYSTEM : System Descrip-
tion ...........................................................................
16
SECOND SEAT POWER UNLOCK SYSTEM ...........16
SECOND SEAT POWER UNLOCK SYSTEM :
System Description .............................................. ....
16
THIRD SEAT SEATBACK POWER FOLDING
SYSTEM .....................................................................
16
THIRD SEAT SEATBACK POWER FOLDING
SYSTEM : System Description ............................ ....
16
FRONT HEATED SEAT SYSTEM ......................... ....16
FRONT HEATED SEAT SYSTEM : System De-
scription ...................................................................
16
SECOND HEATED SEAT SYSTEM ...................... ....16
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SECOND HEATED SEAT SYSTEM : System De-
scription ..................................................................
16
CLIMATE CONTROLLED SEAT SYSTEM ........... ...17
CLIMATE CONTROLLED SEAT SYSTEM : Sys-
tem Diagram ........................................................ ...
17
CLIMATE CONTROLLED SEAT SYSTEM : Sys-
tem Description .................................................... ...
17
CLIMATE CONTROLLED SEAT SYSTEM : Fail-
safe .........................................................................
17
ECU DIAGNOSIS INFORMATION ..............20
CLIMATE CONTROLLED SEAT CONTROL
UNIT ................................................................ ...
20
Reference Value .................................................. ...20
Fail-safe ..................................................................21
WIRING DIAGRAM .....................................24
POWER SEAT CONTROL SYSTEM (PAS-
SENGER SIDE) ............................................... ...
24
Wiring Diagram .................................................... ...24
LUMBAR SUPPORT SYSTEM ..........................28
Wiring Diagram .................................................... ...28
SECOND SEAT POWER UNLOCK SYSTEM ...33
Wiring Diagram .......................................................33
THIRD SEAT SEATBACK POWER FOLDING
SYSTEM .......................................................... ...
39
Wiring Diagram .................................................... ...39
FRONT HEATED SEAT SYSTEM .....................45
Wiring Diagram .................................................... ...45
SECOND HEATED SEAT SYSTEM ..................50
Wiring Diagram .................................................... ...50
CLIMATE CONTROLLED SEAT SYSTEM .......55
Wiring Diagram .................................................... ...55
BASIC INSPECTION ...................................66
DIAGNOSIS AND REPAIR WORK FLOW ..... ...66
Work Flow ............................................................ ...66
DTC/CIRCUIT DIAGNOSIS ...................... ...67
POWER SUPPLY AND GROUND CIRCUIT .. ...67
CLIMATE CONTROLLED SEAT CONTROL UNIT ...67
CLIMATE CONTROLLED SEAT CONTROL UNIT
: Diagnosis Procedure ............................................
67
CLIMATE CONTROLLED SEAT CONTROL UNIT
: Component Inspection ..........................................
70
CLIMATE CONTROLLED SEAT SWITCH ........72
Component Function Check .............................. ...72
Diagnosis Procedure ..............................................72
Component Inspection ............................................74
SEATBACK THERMAL ELECTRIC UNIT ........75
Component Function Check ............................... ...75
Diagnosis Procedure ...............................................75
SEATBACK THERMAL ELECTRIC UNIT
SENSOR ............................................................
77
Component Function Check ............................... ...77
Diagnosis Procedure ...............................................77
Component Inspection ............................................78
SEAT CUSHION THERMAL ELECTRIC UNIT ...79
Component Function Check ............................... ...79
Diagnosis Procedure ...............................................79
SEAT CUSHION THERMAL ELECTRIC UNIT
SENSOR ............................................................
81
Component Function Check ............................... ...81
Diagnosis Procedure ...............................................81
Component Inspection ............................................82
CLIMATE CONTROLLED SEATBACK
BLOWER MOTOR .............................................
83
Component Function Check ............................... ...83
Diagnosis Procedure ...............................................83
CLIMATE CONTROLLED SEAT CUSHION
BLOWER MOTOR .............................................
86
Component Function Check ............................... ...86
Diagnosis Procedure ...............................................86
CLIMATE CONTROLLED SEAT SWITCH IN-
DICATOR ...........................................................
89
Component Function Check ............................... ...89
Diagnosis Procedure ...............................................89
CLIMATE CONTROLLED SEAT BLOWER
FILTER ...............................................................
91
SEATBACK BLOWER MOTOR ............................. ...91
SEATBACK BLOWER MOTOR : Diagnosis Pro-
cedure .....................................................................
91
SEAT CUSHION BLOWER MOTOR ..................... ...91
SEAT CUSHION BLOWER MOTOR : Diagnosis
Procedure ...............................................................
91
SYMPTOM DIAGNOSIS ............................92
CLIMATE CONTROLLED SEAT DOES NOT
OPERATE. ...................................................... ...
92
Diagnosis Procedure ............................................ ...92
TEMPERATURE ADJUSTMENT IS IMPOSSI-
BLE ....................................................................
94
SEATBACK ............................................................ ...94
SEATBACK : Diagnosis Procedure ........................94
SEAT CUSHION ..................................................... ...94
SEAT CUSHION : Diagnosis Procedure .................94
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CLIMATE CONTROLLED SEAT ACTIVATES
ONCE BUT STOPS IMMEDIATELY .............. ....
96
SEATBACK BLOWER MOTOR ............................ ....96
SEATBACK BLOWER MOTOR : Description .........96
SEATBACK BLOWER MOTOR : Diagnosis Pro-
cedure .....................................................................
96
SEAT CUSHION BLOWER MOTOR ..................... ....96
SEAT CUSHION BLOWER MOTOR : Description ....96
SEAT CUSHION BLOWER MOTOR : Diagnosis
Procedure ................................................................
96
SEAT SWITCH INDICATOR IS NOT ILLUMI-
NATED IN HEAT OR COOL POSITION ............
98
Diagnosis Procedure ........................................... ....98
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ...............................................................
99
Work Flow ........................................................... ....99
Inspection Procedure ............................................101
Diagnostic Worksheet ...........................................103
REMOVAL AND INSTALLATION .............105
FRONT SEAT ................................................. ..105
Exploded View .................................................... ..105
Removal and Installation .......................................112
SEATBACK ........................................................... ..114
SEATBACK : Disassembly and Assembly ............114
SEAT CUSHION .................................................... ..115
SEAT CUSHION : Disassembly and Assembly ....116
CLIMATE CONTROLLED SEAT UNIT ................. ..117
CLIMATE CONTROLLED SEAT UNIT : Disas-
sembly and Assembly ...........................................
117
HEADREST (WITH HEADREST DISPLAY ONLY) ..117
HEADREST (WITH HEADREST DISPLAY
ONLY) : Disassembly and Assembly ....................
117
SECOND SEAT ................................................120
Exploded View .................................................... ..120
Removal and Installation ..................................... ..125
SEATBACK ............................................................ ..126
SEATBACK : Disassembly and Assembly ............126
SEAT CUSHION .................................................... ..130
SEAT CUSHION : Disassembly and Assembly .....130
ARMREST .............................................................. ..133
ARMREST : Disassembly and Assembly ..............133
Adjustment .............................................................134
THIRD SEAT ...................................................137
Exploded View .......................................................137
Removal and Installation .......................................138
Disassembly and Assembly ...................................139
POWER SEAT SWITCH .................................141
Removal and Installation .......................................141
SECOND SEAT POWER UNLOCK SWITCH .142
Removal and Installation .......................................142
THIRD SEAT RECLINING SWITCH ...............143
Removal and Installation .......................................143
THIRD SEAT FOLD DOWN SWITCH .............144
Removal and Installation .......................................144
FRONT HEATED SEAT SWITCH ...................145
Removal and Installation .......................................145
SECOND HEATED SEAT SWITCH ................146
Removal and Installation .......................................146
CLIMATE CONTROLLED SEAT SWITCH .....147
Removal and Installation .......................................147
CLIMATE CONTROLLED SEAT BLOWER
FILTER ............................................................
148
SEAT CUSHION .................................................... ..148
SEAT CUSHION : Removal and Installation .........148
SEATBACK ............................................................ ..148
SEATBACK : Removal and Installation .................148
Revision: 2010 May2011 QX56
COMPONENT PARTSSE-13
< SYSTEM DESCRIPTION >
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SECOND HEATED SEAT SYSTEM : Component Parts LocationINFOID:0000000006217366
SECOND HEATED SEAT SYSTEM : Component DescriptionINFOID:0000000006217367
CLIMATE CONTROLLED SEAT SYSTEM
JMJIA4224ZZ
1. Heated seat switch LH 2. Heated seat switch RH 3. Seat back heater
4. Seat cushion heater
A. Rear seat
Item Function
Heated seat switch Supplies power supply to each heated seat and operates switching of HI/LO of heated
seat and ON/OFF of the system.
Seat cushion heater Built-in seat cushion, the heater operates with the power supplied by heater seat switch. Seat back heater Built-in seatback, the heater operates with the power supplied by heater seat switch.
Revision: 2010 May2011 QX56