EC-320
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace EVAP canister vent control valve. Refer to
FL-10, "
Exploded View".
10.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Check if water will drain from EVAP canister (1).
- EVAP canister vent control valve (2)
Does water drain from the EVAP canister?
YES >> GO TO 11.
NO >> GO TO 13.
11 .CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.5 kg (5.5 lb).
Is the inspection result normal?
YES >> GO TO 13.
NO >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check the following.
EVAP canister for damage
EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister. Refer to FL-10, "
Hydraulic Layout".
13.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
Component Inspection (EVAP Canister Purge Volume Control Solenoid Valve)
INFOID:0000000006288309
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
WITH CONSULT-III
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Turn ignition switch ON.
5. Select “PURG VOL CONT/V” in “A CTIVE TEST” mode with CONSULT-III.
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EC-330
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P0448 EVAP CANISTER VENT CONTROL VALVE
Is the inspection result normal?
YES >> GO TO 2.
NO >> Clean rubber tube using an air blower.
2.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-327, "
Component Inspection (EVAP Canister Vent Control Valve)".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace EVAP canister vent control valve. Refer to FL-10, "
Exploded View".
3.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Check if water will drain from the EVAP canister (1).
Does water drain from EVAP canister?
YES >> GO TO 4.
NO >> GO TO 6.
4.CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.5 kg (5.5 lb).
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
EVAP canister for damage
EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister. Refer to FL-10, "
Hydraulic Layout".
6.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check that water is not inside connectors.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace EVAP control system pressure sensor. Refer to FL-10, "
Exploded View".
7.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-335, "
Component Inspection (EVAP Control System Pressure Sensor)".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace EVAP control system pressure sensor. Refer to FL-10, "
Exploded View".
8.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
2 : EVAP canister vent control valve
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P0453 EVAP CONTROL SYSTEM PRESSURE SENSOREC-345
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2. Check if water will drain from the EVAP canister (1).
- EVAP canister vent control valve (2)
Does water drain from EVAP canister?
YES >> GO TO 17.
NO >> GO TO 19.
17.CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.5 kg (5.5 lb).
Is the inspection result normal?
YES >> GO TO 19.
NO >> GO TO 18.
18.DETECT MALFUNCTIONING PART
Check the following.
EVAP canister for damage
EVAP hose between EVAP canister and vehi cle frame for clogging or poor connection
>> Repair hose or replace EVAP canister. Refer to FL-10, "
Hydraulic Layout".
19.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
Component Inspection (EVAP Cont rol System Pressure Sensor)INFOID:0000000006288365
1.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Turn ignition switch OFF.
2. Remove EVAP control system pressure sensor with its harness connector. Always replace O-ring with a new one.
3. Install a vacuum pump to EVAP control system pressure sensor.
4. Turn ignition switch ON and check output voltage between ECM harness connector terminals under the following conditions.
CAUTION:
Always calibrate the vacuum pu mp gauge when using it.
Never apply below -93.3 kPa (-0.952 kg/cm
2, -13.53 psi) or pressure over 101.3 kPa (1.033 kg/cm2,
14.69 psi).
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace EVAP control system pressure sensor.
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ECM Condition
[Applied vacuum kPa (kg/cm
2, psi)] Voltage (V)
Connector +–
Terminal Terminal
E80 143 150 Not applied 1.8 - 4.8
-26.7 (-0.272, -3.87) 2.1 to 2.5 lower than above value
Revision: 2010 May2011 QX56
EC-348
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P0456 EVAP CONTROL SYSTEM
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened proper ly by rotating the cap clockwise.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Open fuel filler cap, then clean cap and fuel filler neck threads using air blower. Then retighten until reteaching sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-350, "
Component Inspection (Fuel Filler Cap)".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace fuel filler cap with a genuine one.
5.CHECK FOR EVAP LEAK
Refer to FL-12, "
Inspection".
Is there any leak in EVAP line?
YES >> Repair or replace.
NO >> GO TO 6.
6.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
EVAP canister vent control valve is installed properly. Refer to FL-10, "
Exploded View".
EVAP canister vent control valve. Refer to EC-327, "
Component Inspection (EVAP Cani ster Vent Control Valve)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace EVAP canister vent control valve and O-ring. Refer to FL-10, "
Exploded View".
7.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister (1) with EVAP canister vent control valve (2) and EVAP control system pressure sensor attached.
2. Check if water will drain from the EVAP canister.
Does water drain from EVAP canister?
YES >> GO TO 8.
NO-1 >> With CONSULT-III: GO TO 10.
NO-2 >> Without CONSULT-III: GO TO 11.
8.CHECK EVAP CANISTER
Weigh the EVAP canister assembly with the EVAP canister vent control valve and EVAP control system pres-
sure sensor attached. Refer to FL-10, "
Exploded View".
The weight should be less than 2.5 kg (5.5 lb).
Is the inspection result normal?
YES-1 >> With CONSULT-III: GO TO 10.
YES-2 >> Without CONSULT-III: GO TO 11.
NO >> GO TO 9.
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EC-516
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VA
POR RECOVERY (ORVR)
Component Function CheckINFOID:0000000006256490
1.CHECK ORVR FUNCTION
Check whether the following symptoms are present.
Fuel odor from EVAP canister is strong.
Cannot refuel/Fuel odor from the fuel filler opening is strong while refueling.
Are any symptoms present?
YES >> Proceed to EC-516, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006256491
1.INSPECTION START
Check whether the following symptoms are present.
A: Fuel odor from EVAP canister is strong.
B: Cannot refuel/Fuel odor from the fuel filler opening is strong while refueling.
Which symptom is present?
A>>GO TO 2.
B>>GO TO 7.
2.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.5 kg (5.5 lb).
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
Check if water will drain from EVAP canister (1).
EVAP canister vent control valve (2)
Does water drain from the EVAP canister?
YES >> GO TO 4.
NO >> GO TO 6.
4.REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
6.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-518, "
Component Inspection (EVAP Vapor Cut Valve)".
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-517
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Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank.
7.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.5 kg (5.5 lb).
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 9.
8.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
Check if water will drain from EVAP canister (1).
EVAP canister vent control valve (2)
Does water drain from the EVAP canister?
YES >> GO TO 9.
NO >> GO TO 11.
9.REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 10.
10.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
11 .CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP c anister and refueling control valve for clogging, kinks, looseness and
improper connection.
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair or replace hoses and tubes.
12.CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace filler neck tube.
13.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-518, "
Component Inspection (EVAP Vapor Cut Valve)".
Is the inspection result normal?
YES >> GO TO 14.
NO >> Replace refueling EVAP vapor cut valve with fuel tank.
14.CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
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EC-526
< SYMPTOM DIAGNOSIS >[VK56VD]
ENGINE CONTROL SYSTEM SYMPTOMS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Manifold absolute pressure sensor circuit 3
EC-210
Battery current sensor 4 5 5 3EC-412EC-420
EC-424
Heated oxygen sensor 2 6 6 6 6 5EC-243EC-249
EC-257
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-4
Fuel piping 555 55 5
FL-4
Vapor lock —
Valve deposit 5 555 55 5 —
Poor fuel (Heavy weight gasoline,
Low octane) —
Revision: 2010 May2011 QX56
ENGINE STAND SETTINGEM-103
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UNIT DISASSEMBLY AND ASSEMBLY
ENGINE STAND SETTING
SettingINFOID:0000000006289579
NOTE:
Explained here is how to disassemble with engine stand s
upporting transmission surface. When using a differ-
ent type of engine stand, note the difference in the steps, etc.
1. Remove the engine assembly from the vehicle. Refer to EM-98, "
Exploded View".
2. Remove crankshaft pulley. Refer to EM-96, "
FRONT OIL SEAL : Removal and Installation".
NOTE:
The drive plate is fixed with a ring gear stopper [SST: KV10119200 (J-49277)]. Loosen the crankshaft pul-
ley mounting bolts before installing the engine stand.
3. Remove the parts that may restrict installation of engine to a widely used engine stand. Fix crankshaft with a ring gear stopper [SST: KV10119200 (J-49277)]. Loosen drive plate mounting bolt
with power tool.
Check for deformation or damage of drive plate. Refer to EM-115, "
Inspection".
NOTE:
The procedure is described assuming that you us e a widely used engine stand holding the surface, to
which transmission is installed.
4. Remove pilot converter using the pilot bushing puller (commercial service tool), if necessary.
5. Lift the engine with hoist to inst all it onto the widely used engine stand.
CAUTION:
Use an engine stand that has a load capacity [240 kg (529 lb) or more] large enough for supporting
the engine weight.
If the load capacity of the stand is not adequate, remove the following parts beforehand to reduce the potential risk of overturning the stand.
- Remove intake manifold. Refer to EM-30, "
Exploded View".
- Remove fuel injector and fuel tube assembly. Refer to EM-48, "
Exploded View".
- Remove ignition coil. Refer to EM-29, "
Exploded View".
- Remove rocker cover. Refer to EM-33, "
Exploded View".
- Remove exhaust manifold. Refer to EM-40, "
Exploded View".
- Other removable brackets. NOTE:
The figure shows an example of widely used engine stand (A)
that can hold mating surface of transmission with drive plate
removed.
CAUTION:
Before removing the hang ing chains, check the engine
stand is stable and there is no risk of overturning.
6. Drain engine oil. Refer to LU-8, "
Draining".
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