EC-508
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
IGNITION SIGNAL
YES >> GO TO 6.
NO >> Repair open circuit or short to power in harness or connectors.
6.CHECK CONDENSER
Refer to EC-510, "
Component Inspection (Condenser)"
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace condenser.
7.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV
1. Reconnect all harness connectors disconnected.
2. Disconnect ignition coil harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ignition coil harness connector and ground.
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
Harness connector F22 and E46
Harness for open or short between ignition coil and harness connector F22
>> Repair or replace harness or connectors.
9.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between ignition coil harness connector and ground.
3. Also check harness for short to power.
Is the inspection result normal?
Ignition coil Ground Voltage
Cylinder Connector Terminal
1F75 3
Ground Battery voltage
2F76 3
3F77 3
4F78 3
5F79 3
6F80 3
7F81 3
8F82 3
Ignition coil
Ground Continuity
Cylinder Connector Terminal
1F75 2
Ground Existed
2F76 2
3F77 2
4F78 2
5F79 2
6F80 2
7F81 2
8F82 2
Revision: 2010 May2011 QX56
IGNITION SIGNALEC-509
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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YES >> GO TO 10.
NO >> Repair open circuit or short to power in harness or connectors.
10.CHECK IGNITION COIL OUTPUT SI
GNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between ignition coil harness connector and ECM harness connector.
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
11 .CHECK IGNITION COIL WITH POWER TRANSISTOR
Refer to EC-509, "
Component Inspection (Ignition Coil with Power Transistor)".
Is the inspection result normal?
YES >> GO TO 12.
NO >> Replace malfunctioning ignition coil with power transistor.
12.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
Component Inspection (Ignition Coil with Power Transistor)INFOID:0000000006218013
1.CHECK IGNITION COIL WITH POWER TRANSISTOR-I
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as per the following.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning ignition coil with power transistor.
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II
CAUTION:
Perform the following procedure in a place with no combustible objects and good ventilation.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
Ignition coil ECM Continuity
Cylinder Connector Terminal Connector Terminal
1F75 1
F 11112
Existed
2F76 1 13
3F77 1 14
4F78 1 15
5F79 1 17
6F80 1 18
7F81 1 19
8F82 1 20
Terminals Resistance [at 25
°C (77 °F)]
1 and 2 Except 0 or ∞ Ω
1 and 3 Except 0 Ω
2 and 3
Revision: 2010 May2011 QX56
EC-510
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
IGNITION SIGNAL
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
For the fuse number, refer to EC-114, "
Wiring Diagram".
For the fuse arrangement, refer to PG-143, "
Fuse, Connector and Terminal Arrangement".
Do not use CONSULT-III to release fuel pressure , or fuel pressure applies again during the following
procedure.
4. Start engine.
5. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoi d the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for approximately 3 seconds, and check whether
spark is generated between the spark plug and the grounded
metal portion.
CAUTION:
Never place the spark plug and the ignition coil within 50
cm (19.7 in) each other. Be careful not to get an electrical
shock while checking, becau se the electrical discharge
voltage becomes 20 kV or more.
It might damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE:
When the gap is less than 13 mm (0.52 in), a spark might be generated even if the coil is malfunc-
tioning.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning ignition coil with power transistor.
Component Inspection (Condenser)INFOID:0000000006218014
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as per the following.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace condenser. Spark should be generated.
JMBIA0066GB
Terminals Resistance
1 and 2 Above 1 M Ω [at 25 °C (77 °F)]
Revision: 2010 May2011 QX56
EM-1
ENGINE
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CONTENTS
ENGINE MECHANICAL
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Procedure without Cowl Top Cover ......3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
3
Precaution for Drain Engine Coolant and Engine
Oil ..............................................................................
4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Handling High Pressure Fuel Sys-
tem ............................................................................
4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
4
Precaution for Assembly and Installation ..................4
Parts Requiring Angle Tightening .............................5
Precaution for Liquid Gasket .....................................5
Definitions of Bank Names ........................................6
PREPARATION ............................................7
PREPARATION .............................................. .....7
Special Service Tool ........................................... ......7
Commercial Service Tool ..........................................9
BASIC INSPECTION ...................................12
CAMSHAFT VALVE CLEARANCE ............... ....12
Inspection ............................................................ ....12
COMPRESSION PRESSURE ............................16
Inspection ............................................................ ....16
SYMPTOM DIAGNOSIS ..............................18
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
18
NVH Troubleshooting - Engine Noise .............. ....18
Use the Chart Below to Help You Find the C
ause of the Symptom ........................................ ....
19
PERIODIC MAINTENANCE ........................20
DRIVE BELTS ...................................................20
Exploded View ..................................................... ....20
Checking ..................................................................20
Tension Adjustment ................................................20
Removal and Installation .........................................20
Inspection ................................................................21
AIR CLEANER FILTER .....................................22
Exploded View .........................................................22
Removal and Installation .........................................22
SPARK PLUG ...................................................23
Exploded View .........................................................23
Removal and Installation .........................................23
Inspection ................................................................24
REMOVAL AND INSTALLATION ...............25
ENGINE COVER ...............................................25
Exploded View ..................................................... ....25
Removal and Installation .........................................25
DRIVE BELT AUTO TENSIONER AND IDLER
PULLEY .............................................................
26
Exploded View .........................................................26
Removal and Installation .........................................26
AIR CLEANER AND AIR DUCT .......................27
Exploded View .........................................................27
Removal and Installation .........................................27
Inspection ................................................................28
IGNITION COIL .................................................29
Exploded View .........................................................29
Removal and Installation .........................................29
INTAKE MANIFOLD .........................................30
Exploded View .........................................................30
Revision: 2010 May2011 QX56
EM-16
< BASIC INSPECTION >
COMPRESSION PRESSURE
COMPRESSION PRESSURE
InspectionINFOID:0000000006289521
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-153, "
Work Procedure".
CAUTION:
If CONSULT-III is not used to release fuel pr essure leave the fuel pump fuse disconnected until
step 7.
3. Remove fuel pump fuse in IPDM E/R. NOTE:
For the fuse number, refer to EC-114, "
Wiring Diagram".
For the fuse arrangement, refer to PG-143, "
Fuse, Connector and Terminal Arrangement".
4. Remove engine cover. Refer to EM-25, "
Exploded View".
5. Remove ignition coil and spark plug from each cylinder. Refer to EM-29, "
Exploded View".
6. Connect engine tachometer (not required in use of CONSULT-III).
7. Install the compression tester with Tool [SST: EG15050500 (J- 45402)] into the spark plug hole.
8. Measure compression pressure using compressi on gauge connected with flexible type adapter (commer-
cial service tool).
9. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression pressure and the engine rpm. Perform these steps to check each
cylinder.
CAUTION:
Measure a six-cylinder under the same conditio ns since a measurement depends on measure-
ment conditions (engine water temperature, etc.).
Always use a fully changed battery to obtain the specified engine speed.
If the engine speed is out of the specified range, c heck battery liquid for proper gravity. Check the
engine speed again with normal battery gravity. Refer to PG-159, "
How to Handle Battery".
If compression pressure is below the minimum value, check valve clearances and parts associated with combustion chamber (valve, valve seat, piston, pi ston ring, cylinder bore, cylinder head, cylinder head
gasket). After checking, measure compression pressure again.
If a cylinder has low compression pressure, pour a small amount of engine oil into the spark plug hole of the cylinder to re-check it for compression.
- If the added engine oil improves the compression, pi ston rings may be worn out or damaged. Check pis-
ton rings and replace if necessary. Refer to EM-107, "
Disassembly and Assembly".
- If the compression pressure remains at low level despite the addition of engine oil, valves may be mal- functioning. Check valves for damage. Replace valve or valve seat accordingly. Refer to EM-107, "
Dis-
assembly and Assembly".
If two adjacent cylinders have respectively low co mpression pressure and their compression remains
low even after the addition of engine oil, cylinder head gaskets are leaking. In such a case, replace cyl-
inder head gaskets. Refer to EM-87, "
Removal and Installation".
10. After inspection is completed, install removed parts.
11. Start the engine, and check that the engine runs smoothly.
WBIA0605E
Compression pressure : Refer to EM-132, "GeneralSpecification".
Revision: 2010 May2011 QX56
SPARK PLUGEM-23
< PERIODIC MAINTENANCE >
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SPARK PLUG
Exploded ViewINFOID:0000000006289531
Removal and InstallationINFOID:0000000006289532
REMOVAL
1. Remove engine cover. Refer to
EM-25, "Exploded View".
2. Remove ignition coil. Refer to EM-29, "
Exploded View".
3. Remove spark plug with a spark plug wrench (commercial ser- vice tool).
INSTALLATION
Note the following item, installa is the reverse order of removal.
CAUTION:
1. Ignition coil (No. 2, 4) 2. Ignition coil (No. 6, 8) 3. Spark plug
4. Rocker cover (bank 2) 5. Rocker cover (bank 1) 6. Ignition coil (No. 1, 3)
7. Ignition coil (No. 5, 7)
Refer to GI-4, "
Components" for symbols in the figure.
JSBIA0388GB
a : 14 mm (0.55 in)
JPBIA0030ZZ
Revision: 2010 May2011 QX56
EM-24
< PERIODIC MAINTENANCE >
SPARK PLUG
Install ignition coil marked with an identification mark (A) on
cylinder No. 5, 6, 7 and 8.
InspectionINFOID:0000000006289533
INSPECTION AFTER REMOVAL
Use the standard type spark plug for normal condition.
CAUTION:
Never drop or impact spark plug.
Never use a wire brush for cleaning.
If plug tip is covered with carbon, use spark plug cleaner to clean.
Measure spark plug gap. When it exceeds the limit, replace spark plug even if it is within the speci-
fied replacement mileage. Refer to EM-132, "
Spark Plug".
Spark plug gap adjustment is not required between replace-
ment intervals.
: Engine front
JPBIA3471ZZ
Spark plug (Standard type) : Refer to EM-132, "Spark Plug".
Cleaner air pressure : Less than 588 kPa (5.9 bar, 6 kg/cm
2, 85 psi)
Cleaning time : Less than 20 seconds
SMA773C
JPBIA0031ZZ
Revision: 2010 May2011 QX56
IGNITION COILEM-29
< REMOVAL AND INSTALLATION >
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IGNITION COIL
Exploded ViewINFOID:0000000006289541
Removal and InstallationINFOID:0000000006289542
REMOVAL
1. Remove engine cover. Refer to
EM-25, "Exploded View".
2. Remove ignition coil. CAUTION:
Never impact it.
NOTE:
Installation position of ignition coil depends on cylinder position.
INSTALLATION
1. Install ignition coil.CAUTION:
Install Ignition coil marked with an identification mark (A)
on cylinder No. 5, 6, 7 and 8.
2. Install engine cover.
1. Ignition coil (No. 2, 4) 2. Ignition coil (No. 6, 8) 3. Spark plug
4. Rocker cover (bank 2) 5. Rocker cover (bank 1) 6. Ignition coil (No. 1, 3)
7. Ignition coil (No. 5, 7)
Refer to GI-4, "
Components" for symbols in the figure.
JSBIA0388GB
: Engine front
JPBIA3471ZZ
Revision: 2010 May2011 QX56