2011 INFINITI QX56 air bleeding

BR-30
< REMOVAL AND INSTALLATION >
HYDRAULIC BOOSTER ASSEMBLY
7. Remove snap pin (1) and clevis pin (2) from clevis.
8. Remove nuts on hydraulic booster assembly and brake pedalassembly.
CAUTION:
Hold the hydraulic booster assembly so as to avoid drop-
ping out.
9. Remove hydraulic booster assembly. CAUTION:
 Always hold (A) when removi ng the hydraulic booster
assembly.
 Never deform or bend the brake tubes when removing the hydraulic booster assembly.
 Always use a cushion or an equivalent to place the hydraulic booster assembly. Failure to do this may cause
uneven loads or impact and result in a malfunction.
10. After replacing hydraulic booster assembly, always follow the accumulator disposal procedure to discard the hydraulic booster
assembly. Refer to BR-33, "
Disposal".
INSTALLATION
Note the following, and install in the reverse order of removal.
 Perform adjustment before installation. Refer to BR-32, "
Inspection and Adjustment".
 Never reuse a hydraulic booster assembly after an e xcessive impact. (Slight impulse caused during installa-
tion work is acceptable.)
 Never turn the ignition switch ON before the completion of the installation procedure.
 Be careful not to damage hydraulic booster assembly stud bolt threads. If hydraulic booster assembly is
tilted during installation, the dash panel may damage the threads.
 Always hold (A) when removing the hydraulic booster assembly.
 Never deform or bend the brake tubes when installing the hydraulic booster assembly.
 Always use a new gasket between the hydraulic booster assembly, spacer and the dash panel.
 Replace the clevis pin if it is damaged. Refer to BR-21, "
Inspection
and Adjustment".
 Perform the air bleeding. Refer to BR-11, "
Bleeding Brake Sys-
tem".
 Perform the brake pedal adjustment after installing the brake pedal assembly and hydraulic booster assembly. Refer to BR-7, "
Inspec-
tion and Adjustment".
 Perform inspection after installation. Refer to BR-32, "
Inspection and Adjustment".
Disassembly and AssemblyINFOID:0000000006222485
DISASSEMBLY
CAUTION:
Disassemble the hydraulic booster assembly when necessary.
1. Remove gaskets and spacer from hydraulic booster assembly.
JPFIA0019ZZ
JPFIA0749ZZ
JPFIA0749ZZ
Revision: 2010 May2011 QX56

BR-38
< REMOVAL AND INSTALLATION >
FRONT DISC BRAKE
1. Install disc rotor. Refer to FA X - 8 , "Removal and Installation" (2WD), FAX-18, "Removal and Installation"
(AWD).
2. Install the brake caliper assembly to the steeri ng knuckle and tighten the torque member mounting bolts to
the specified torque.
CAUTION:
Never spill or splash any grease and moisture on the torque member mounting face, threads,
mounting bolts. Wipe out any grease and moisture.
3. Install brake hose to brake caliper assembly. Refer to BR-23, "
FRONT : Removal and Installation".
4. Perform the air bleeding. Refer to BR-11, "
Bleeding Brake System".
5. Check a drag of front disc brake. If any drag is found, refer to BR-39, "
BRAKE CALIPER ASSEMBLY :
Inspection".
6. Install tires with power tool. Refer to WT-64, "
Exploded View".
BRAKE CALIPER ASSEMBLY : Disassembly and AssemblyINFOID:0000000006222493
DISASSEMBLY
NOTE:
Never remove the torque member, brake pads and pad retainers when disassembling and assembling the cyl-
inder body.
1. Remove the sliding pin bolt, and remove the cylinder body from the torque member.
CAUTION:
Fix the brake pad at suitable tape so that the brake pad will not drop.
2. Remove sliding pin boots from torque member.
3. Place a wooden block as shown in the figure, and blow air from brake hose mounting hole to remove pistons and piston boots.
CAUTION:
Never get fingers caught in the pistons.
4. Remove piston seals from cylinder body using suitable tool. CAUTION:
Be careful not to damage a cylinder inner wall.
5. Remove bleeder valve and cap.
6. Perform inspection after disassembly. Refer to BR-39, "
BRAKE
CALIPER ASSEMBLY : Inspection".
ASSEMBLY
1. Install bleeder valve and cap.
BRB0032D
JPFIA0781ZZ
Revision: 2010 May2011 QX56

BR-44
< REMOVAL AND INSTALLATION >
REAR DISC BRAKE
CAUTION:
 Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
 Never depress the brake pedal. Brake fluid may splash while removing the brake hose.
 If the brake fluid or grease adheres to the brake calip er assembly and disc rotor, quickly wipe it off.
1. Remove tires with power tool.
2. Fix the disc rotor using wheel nuts.
3. Drain brake fluid. Refer to BR-10, "
Draining".
4. Separate brake hose from brake caliper assembly. Refer to BR-26, "
REAR : Removal and Installation".
5. Remove torque member mounting bolts, and remove brake caliper assembly. CAUTION:
Never drop brake pad and caliper assembly.
6. Remove disc rotor. Refer to RAX-7, "
Removal and Installation".
INSTALLATION
WARNING:
Clean any dust from the brake caliper assembly an d brake pads with a vacuum dust collector. Never
blow with compressed air.
CAUTION:
 Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
 Never depress the brake pedal. Brake fluid may splash while removing the brake hose.
 If the brake fluid or grease adheres to the brake calip er assembly and disc rotor, quickly wipe it off.
1. Install disc rotor. Refer to RAX-7, "
Removal and Installation".
2. Install the brake caliper assembly to the axle hous ing and tighten the torque member mounting bolts to the
specified torque.
CAUTION:
Never spill or splash any grease and moisture on the brake caliper assembly mounting face,
threads, mounting bolts. Wipe out any grease and moisture.
3. Install brake hose to brake caliper assembly. Refer to BR-26, "
REAR : Removal and Installation".
4. Perform the air bleeding. Refer to BR-11, "
Bleeding Brake System".
5. Check a drag of rear disc brake. If any drag is found, refer to BR-45, "
BRAKE CALIPER ASSEMBLY :
Inspection".
6. Install tires with power tool. Refer to WT-64, "
Exploded View".
BRAKE CALIPER ASSEMBLY : Disassembly and AssemblyINFOID:0000000006222500
DISASSEMBLY
NOTE:
Never remove the torque member, brake pads and pad retainers when disassembling and assembling the cyl-
inder body.
1. Remove the sliding pin bolt, and remove the cylinder body from the torque member.
CAUTION:
Fix the brake pad at suitable tape so that the brake pad will not drop.
2. Remove sliding pin boots from torque member.
3. Remove bushing from sliding pin bolt.
4. Place a wooden block as shown in the figure, and blow air from brake hose mounting hole to remove piston and piston boot.
CAUTION:
Never get fingers caught in the piston.
MAA0272D
Revision: 2010 May2011 QX56

BRC-6
< PRECAUTION >[WITH VDC]
PRECAUTIONS
5. When the repair work is completed, re-connect bot
h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006228176
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precaution for Brake SystemINFOID:0000000006222556
WARNING:
Clean any dust from the front brake and rear brake using a vacuum dust collector. Never blow by com-
pressed air.
 Brake fluid use refer to MA-10, "
Fluids and Lubricants".
 Never reuse drained brake fluid.
 Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
 Always confirm the specified tightening torque when installing the brake pipes.
 After pressing the brake pedal more deeply or harder t han normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value.
 Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
 Always loosen the brake tube flar e nut with a flare nut wrench.
 Tighten the brake tube flare nut to the specified torque with a crow-
foot (A) and torque wrench (B).
 Always connect the battery terminal when moving the vehicle.
 Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative
terminal before performing the work.
 Check that no brake fluid leakage is present after replacing the parts.
Precaution for Brak e Control SystemINFOID:0000000006222557
 Slight vibrations are felt on the brake pedal and the operation noises occur, when VDC function, TCS func-
tion, ABS function, EBD function, hill start assist function or brake limited slip differential (BLSD) function
operates. This is not a malfunction because it is caus ed by VDC function, TCS function, ABS function, EBD
function, hill start assist function or brake limited sl ip differential (BLSD) function that is normally operated.
 When starting engine or when starting vehicle just after starting engine, brake pedal may vibrate or motor
operating noise may be heard from engine compartment. This is normal condition.
 Brake stopping distance may become longer than models without ABS function depending on the road con-
ditions, when ABS function is operated on slippery r oad like rough road, gravel road or snowy road.
 When a malfunction is indicated, always collect info rmation from the customer about conditions of occur-
rence, estimate cause and perform operation. Check brake booster operation, brake fluid level and brake
fluid leakage, as well as electrical system.
 The optimum performance is achieved by control for V DC function, TCS function, ABS function, EBD func-
tion, hill start assist function or brake limited slip di fferential (BLSD) function when all of brakes, suspensions
PIIB3706J
JPFIA0001ZZ
Revision: 2010 May2011 QX56

BRC-28
< SYSTEM DESCRIPTION >[WITH VDC]
SYSTEM
*1: Models with 4WD System
*2: Models with Advanced Driver Assistance System
Protection FunctionINFOID:0000000006228185
The VDC warning lamp, ABS warning lamp and brake warning lamp turns ON and DTC “C118E” may be
detected in self-diagnosis result of “ABS” when the br
ake pedal is excessively operated, such as air bleeding.
This is not a system malfunction because this occurs due to the temporary decrease in accumulator fluid pres-
sure. The system returns to normal condition when the accu mulator fluid pressure reaches the specified pres-
sure with the ignition switch ON and the VDC warning lamp, ABS warning lamp, and brake warning lamp turn
OFF. After these steps, erase self-diagnos is results for “ABS” with CONSULT-III.
NOTE:
D T C “ C 1111 ” i s d e t e c t e d i n s e l f - d i agnosis results of “ABS” when the a ccumulator system has a malfunction.
VDC FUNCTION
VDC FUNCTION : System DescriptionINFOID:0000000006222572
 Side slip or tail slip may occur while driving on a slippery road or intending an urgent evasive driving. VDC
function detects side slip status using each sensor when side slip or tail slip is about to occur and improves
vehicle stability by brake control and engine output control during driving.
 In addition to ABS function, EBD function and TCS functi on, target side slip amount is calculated according
to steering operation amount from steering angle sensor and brake operation amount from pressure sensor.
By comparing this information with vehicle side slip amount that is calculated from information from yaw rate/
C118EWhen performing excessive brake pedal operation with the vehicle stopped. [When
accumulator fluid pressure reaches 11.43 MPa (114 bar, 116.6 kg/cm2, 1657 psi) af-
ter reaching 17.3 MPa (173 bar, 176.5 kg/cm2, 2509 psi.] The following functions are sus-
pended.
 VDC function
 TCS function
 ABS function
 EBD function
 hill start assist function
 Brake limited slip differential
(BLSD) function
U1000 When CAN communication signal is not continuously received for 2 seconds or
more. The following functions are sus-
pended.
 VDC function
 TCS function
 ABS function
 hill start assist function
 Brake limited slip differential
(BLSD) function
DTC Malfunction detected condition Fail-safe condition
DTC
 VDC warning lamp
 ABS warning lamp
 Brake warning lamp
Condition Description protection function
C118E ON When temporary decrease in accumulator fluid pres-
sure.
NOTE:
System is not malfunction. The following functions are suspended
temporarily
 VDC function
 TCS function
 ABS function
 EBD function
 hill start assist function
 Brake limited slip differential (BLSD)
function
Revision: 2010 May2011 QX56

BRC-50
< ECU DIAGNOSIS INFORMATION >[WITH VDC]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
*1: Models with 4WD System
*2: Models with Advanced Driver Assistance System
Protection FunctionINFOID:0000000006222581
The VDC warning lamp, ABS warning lamp and brake warning lamp turns ON and DTC “C118E” may be
detected in self-diagnosis result of “ABS” when the br
ake pedal is excessively operated, such as air bleeding.
This is not a system malfunction because this occurs due to the temporary decrease in accumulator fluid pres-
sure. The system returns to normal condition when the accu mulator fluid pressure reaches the specified pres-
sure with the ignition switch ON and the VDC warning lamp, ABS warning lamp, and brake warning lamp turn
OFF. After these steps, erase self-diagnos is results for “ABS” with CONSULT-III.
NOTE:
D T C “ C 1111 ” i s d e t e c t e d i n s e l f - d i agnosis results of “ABS” when the a ccumulator system has a malfunction.
DTC Inspection Priority ChartINFOID:0000000006222582
When multiple DTCs are displayed simultaneously, check one by one depending on the following priority list.
C1170 When the information in ABS actuator and electric unit (control unit) is not the same. The following functions are sus-
pended.
 VDC function
 TCS function
 ABS function
 hill start assist function
 Brake limited slip differential
(BLSD) function
C118E When performing excessive brake pedal operation with the vehicle stopped. [When
accumulator fluid pressure reaches 11.43 MPa (114 bar, 116.6 kg/cm
2, 1657 psi) af-
ter reaching 17.3 MPa (173 bar, 176.5 kg/cm2, 2509 psi.] The following functions are sus-
pended.
 VDC function
 TCS function
 ABS function
 EBD function
 hill start assist function
 Brake limited slip differential
(BLSD) function
U1000 When CAN communication signal is not continuously received for 2 seconds or
more. The following functions are sus-
pended.
 VDC function
 TCS function
 ABS function
 hill start assist function
 Brake limited slip differential
(BLSD) function
DTC Malfunction detected condition Fail-safe condition
DTC
 VDC warning lamp
 ABS warning lamp
 Brake warning lamp Condition Description protection function
C118E ON When temporary decrease in accumulator fluid pres-
sure.
NOTE:
System is not malfunction. The following functions are suspended
temporarily
 VDC function
 TCS function
 ABS function
 EBD function
 hill start assist function
 Brake limited slip differential (BLSD)
function
Priority Detected item (DTC)
1  U1000 CAN COMM CIRCUIT
2  C1170 VARIANT CODING
Revision: 2010 May2011 QX56

C118E ACCUMULATORBRC-111
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
C118E ACCUMULATOR
DTC LogicINFOID:0000000006222636
DTC DETECTION LOGIC
CAUTION:
The VDC warning lamp, ABS warning lamp and br ake warning lamp turns ON and DTC “C118E” may
be detected in self-diagnosis result of “ABS” when the brake pedal is excessively operated, such as
air bleeding. This is not a system malfunction because this occurs due to the temporary decrease in
accumulator fluid pressure. The system returns to normal condition when the accumulator fluid pres-
sure reaches the specified pressure with the ignition switch ON and the VDC warning lamp, ABS warn-
ing lamp, and brake warning lamp turn OFF. After these steps, ABS self-diagnosis results are erased.
Diagnosis ProcedureINFOID:0000000006222637
1.ERASE SELF-DIAGNOSIS RESULT
CAUTION:
The VDC warning lamp, ABS warning lamp and br ake warning lamp turns ON and DTC “C118E” may
be detected in self-diagnosis result of “ABS” when the brake pedal is excessively operated, such as
air bleeding. This is not a system malfunction because this occurs due to the temporary decrease in
accumulator fluid pressure. The system returns to normal condition when the accumulator fluid pres-
sure reaches the specified pressure with the ignition switch ON and the VDC warning lamp, ABS warn-
ing lamp, and brake warning lamp turn OFF. After these steps, ABS self-diagnosis results are erased.
With CONSULT-III.
1. Erase Self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF.
3. Depress brake pedal to full stroke 20 times or more.
4. Start the engine, and then wait 2 minutes or more.
5. Check VDC warning lamp, ABS warning lamp and brake warning lamp turns OFF.
6. Perform self-diagnosis for “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-51, "DTC Index".
NO >> INSPECTION END
DTC Display Item Malfunction detected condition Possible causes
C118E ACCUMULATOR PRESS When performing excessive brake pedal operation
with the vehicle stopped. [When accumulator fluid
pressure reaches 11.43 MPa (114 bar, 116.6 kg/cm
2,
1657 psi) after reaching 17.3 MPa (173 bar, 176.5 kg/
cm
2, 2509 psi.] —
Revision: 2010 May2011 QX56

NORMAL OPERATING CONDITIONBRC-133
< SYMPTOM DIAGNOSIS > [WITH VDC]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
NORMAL OPERATING CONDITION
DescriptionINFOID:0000000006222669
Symptom Result
Brake pedal slightly vibrates and operation sound (motor sound and sound from suspen-
sion) occurs when VDC function, TCS function, ABS function, EBD function, hill start assist
function and brake limited slip differential (BLSD) function operates. This is not a malfunction, The symptom
occurs VDC function
, TCS function, ABS
function, EBD function, hill start assist
function and brake limited slip differential
(BLSD) function that are normally operat-
ed.
Brake stopping distance may become longer than models without ABS function depending
on the road conditions, when
ABS function is operated on slip pery road like rough road,
gravel road or snowy road.
Brake pedal vibrates and operation sound occurs during sudden acceleration and corner-
ing, when VDC function, TCS function, hill start assist function and brake limited slip differ-
ential (BLSD) function is operated.
Brake pedal vibrates and motor sound from the engine room occurs, when the engine starts
or the vehicle starts just after starting the engine This is not a malfunction. The symptom
occurs during the brake fluid accumula-
tion in the accumulator and operational
check of the ABS actuator and electric
unit (control unit).
Acceleration may be felt insufficient depending on the road conditions. This is not a malfunction. The symptom occurs TCS function that puts the highest
priority to obtain the optimum traction
(stability).
TCS may operate momentarily, while driving on a road where friction coefficient varies, or
when downshifting or fully depressing accelerator pedal
ABS warning lamp and VDC warning lamp may turn ON, when the vehicle is on a rotating
turntable or is given a strong shaking or large vibrations on a ship while the engine is run-
ning.
In this case, restart the engine on a nor-
mal road. If the normal condition is re-
stored, there is no malfunction. In that
case, erase self-diagnosis result memory
for “ABS” with CONSULT-III.
VDC warning lamp may turn ON and VDC function, TCS function, hill start assist function
and brake limited slip differential (BLSD) function may not normally operate, when driving
on a special road the is extremely slanted (bank in a circuit course).
A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle
sharply turns during a spin turn, acceleration turn or drift driving while VDC function and
TCS function are OFF (VDC OFF switch is pressed and VDC OFF indicator lamp is in ON
status).
The vehicle speed does not increase, when the accelerator pedal is depressed while the
vehicle is on a 2-wheel chassis dynamometer for speedometer check.
This is not malfunction. (When checking
the vehicle on a chassis dynamometer,
operate VDC OFF switch so that TCS
function is OFF.)
The VDC warning lamp, ABS warn ing lamp and brake warning lamp turn ON and DTC
“C118E” may be detected in self-diagnosis resu lt of “ABS” when the brake pedal is exces-
sively operated, such as air bleeding. This is not a system malfunction because
this occurs due to the temporary de-
crease in accumulator fluid pressure. The
system returns to no
rmal condition when
the accumulator fluid pressure reaches
the specified pressure with the ignition
switch ON and the VDC warning lamp,
ABS warning lamp, a nd brake warning
lamp turn OFF. After these steps, ABS
self-diagnosis results are erased.
VDC OFF indicator lamp turns ON and TCS function is not operate when 4WD mode is “4L”.
(Models with 4WD system) This is not a malfunction. When the 4WD
mode becomes “4L” state, the TCS func-
tion is disabled. This function is enabled
when the 4WD mode becomes “AUTO”
or “4H”.
Revision: 2010 May2011 QX56