DIAGNOSIS SYSTEM (IPDM E/R)EXL-29
< SYSTEM DESCRIPTION > [XENON TYPE]
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CONSULT-III Function (IPDM E/R)INFOID:0000000006368067
APPLICATION ITEM
CONSULT-III performs the following functi ons via CAN communication with IPDM E/R.
SELF DIAGNOSTIC RESULT
Refer to PCS-22, "DTCIndex".
DATA MONITOR
Monitor item
Oil pressure warning lamp does not operate Perform auto active test.
Does the oil pressure warning
lamp blink?YES
Harness or connector be-
tween IPDM E/R and oil
pressure switch
Oil pressure switch
IPDM E/R
NO CAN communication signal
between IPDM E/R and
BCM
CAN communication signal
between BCM and combi-
nation meter
Combination meter
Symptom Inspection contents Possible cause
Diagnosis mode Description
Ecu Identification Allows confirmation of IPDM E/R part number.
Self Diagnostic Result Displays the diagnosis results judged by IPDM E/R.
Data Monitor Displays the real-time input/output data from IPDM E/R input/output data.
Active Test IPDM E/R can provide a drive signal to electronic components to check their operations.
CAN Diag Support Monitor The results of transmit/receive diagnosis of CAN communication can be read.
Monitor Item [Unit] MAIN SIG-
NALS Description
RAD FAN REQ
[1/2/3/4] ×Displays the value of the cooling fan speed request signal received from ECM via
CAN communication.
AC COMP REQ
[Off/On] ×Displays the status of the A/C compressor request signal received from ECM via
CAN communication.
TAIL&CLR REQ
[Off/On] ×
Displays the status of the position light request signal received from BCM via CAN
communication.
HL LO REQ
[Off/On] ×Displays the status of the low beam request signal received from BCM via CAN
communication.
HL HI REQ
[Off/On] ×Displays the status of the high beam request signal received from BCM via CAN
communication.
FR FOG REQ
[Off/On] ×Displays the status of the front fog light request signal received from BCM via
CAN communication.
FR WIP REQ
[Stop/1LOW/Low/Hi] ×
Displays the status of the front wiper request signal received from BCM via CAN
communication.
WIP AUTO STOP
[STOP P/ACT P] ×
Displays the status of the front wiper auto stop signal judged by IPDM E/R.
WIP PROT
[Off/BLOCK] ×
Displays the status of the front wiper fail-safe operation judged by IPDM E/R.
IGN RLY1 -REQ
[Off/On] Displays the status of the ignition switch ON signal received from BCM via CAN
communication.
IGN RLY
[Off/On] ×
Displays the status of the ignition relay judged by IPDM E/R.
Revision: 2010 May2011 QX56
EXL-30
< SYSTEM DESCRIPTION >[XENON TYPE]
DIAGNOSIS SYSTEM (IPDM E/R)
ACTIVE TEST
Te s t i t e m
PUSH SW
[Off/On]Displays the status of the push-button ignition switch judged by IPDM E/R.
INTER/NP SW
[Off/On] Displays the status of the shift position judged by IPDM E/R.
ST RLY CONT
[Off/On] Displays the status of the starter relay status signal received from BCM via CAN
communication.
IHBT RLY -REQ
[Off/On] Displays the status of the starter control relay signal received from BCM via CAN
communication.
ST/INHI RLY
[Off/ ST ON/INHI ON/UNKWN] Displays the status of the starter relay and starter control relay judged by IPDM
E/R.
DETENT SW
[Off/On] Displays the status of the A/T shift selector (detention switch) judged by IPDM E/
R.
S/L RLY -REQ
[Off/On] Displays the status of the steering lock relay signal received from BCM via CAN
communication.
S/L STATE
[LOCK/UNLK/UNKWN] Displays the status of the steering lock judged by IPDM E/R.
OIL P SW
[Open/Close] Displays the status of the oil pressure switch judged by IPDM E/R.
HOOD SW
[Off/On] Displays the status of the hood switch judged by IPDM E/R.
HL WASHER REQ
[Off/On] Displays the status of the headlamp washer request signal received from BCM via
CAN communication.
THFT HRN REQ
[Off/On] Displays the status of the theft warning horn request signal received from BCM
via CAN communication.
HORN CHIRP
[Off/On] Displays the status of the horn reminder signal received from BCM via CAN com-
munication.
Monitor Item
[Unit] MAIN SIG-
NALS Description
Test item Operation Description
CORNERING LAMP LH
NOTE:
This item is indicated, but cannot be tested.
RH
HORN On Operates horn relay for 20 ms.
REAR DEFOGGER Off OFF
On Operates the rear window defogger relay.
FRONT WIPER Off OFF
Lo Operates the front wiper relay.
Hi Operates the front wiper relay and front wiper high relay.
MOTOR FAN* 1OFF
2 Transmits 50% pulse duty signal (PWM signal) to the cooling fan control module.
3 Transmits 75% pulse duty signal (PWM signal) to the cooling fan control module.
4
Transmits 100% pulse duty signal (PWM signal) to the cooling fan control mod-
ule.
HEAD LAMP WASHER On Operates the headlamp washer relay for 1 second.
Revision: 2010 May2011 QX56
EXL-36
< ECU DIAGNOSIS INFORMATION >[XENON TYPE]
AFS CONTROL UNIT
Te r m i n a l N o .
(Wire color) Description
ConditionVa l u e
(Approx.)
+ − Signal name Input/
output
1
(GR) Ground Ignition power supply Input The ignition switch ON Battery voltage
2
(LG/B) Ground
Right swivel position sensor
ground Input The ignition switch ON 0 V
3
(GR/
R) Ground AFS switch signal Input AFS switch
ON Battery voltage
OFF 0 V
4
(Y/R) Ground
Right swivel position sensor
power supply Output The ignition switch ON 5 V
5
(L/Y) Ground Front height sensor power
supply Output The ignition switch ON 5 V
6
(LG/R) Ground Rear height sensor power
supply
Output The ignition switch ON 5 V
7
(P) Ground CAN-L
Input/
output ——
8
(B/O) Ground Rear height sensor ground Input The ignition switch ON 0 V
9
(GR) Ground
Right swivel position sensor
signal Output
Right headlamp
swivel angle 0
° 1.0 V
15 ° 2.8 V
10
(B/W) Ground Front height sensor ground Input The ignition switch ON 0 V
11
(R) Ground Right swivel motor 1-phase (
−)Output Right headlamp
swivel
ActivationReference waveform
8 - 12 V
13
(B) Ground Right swivel motor 2-phase (
−)Output Right headlamp
swivel
Stopped 9.5 - 11.5 V
15
(W) Ground Left swivel motor 1-phase (+) Output Left headlamp swivel Activation Reference waveform
8 - 12 V
17
(G) Ground Left swivel motor 2-phase (+) Output Left headlamp swivel Stopped 9.5 - 11.5 V
19
(SB) Ground Right levelizer signal Output Right headlamp lev-
eling
Unloaded ve-
hicle condition
7.5 V
Leveling oper-
ation down-
ward edge 7.3 V
SKIB2408J
SKIB2408J
Revision: 2010 May2011 QX56
AFS CONTROL UNITEXL-37
< ECU DIAGNOSIS INFORMATION > [XENON TYPE]
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(V) Ground Front height sensor signal Output Vehicle rear height Unloaded ve-
hicle condition
3.5 V
Low (Leveling
operation
downward
edge) 1.6 V
24
(L/O) Ground Left swivel position sensor
power supply Output The ignition switch ON 5 V
25
(B) Ground Ground — The ignition switch ON 0 V
27
(BR/Y) Ground
Left swivel position sensor
ground Input The ignition switch ON 0 V
28
(R/G) Ground Rear height sensor signal Output Vehicle rear height Unloaded ve-
hicle condition
3.2 V
Low (Leveling
operation
downward
edge) 1.5 V
29
(BR/ W) Ground
Left swivel position sensor sig-
nal OutputLeft headlamp swivel
angle 0
° 1.0 V
17 ° 3.0 V
30
(L) Ground CAN-H Input/
output ——
32
(G) Ground Right swivel motor 2-phase (+) Output Right headlamp
swivelActivationReference waveform
8 - 12 V
34
(W) Ground Right swivel motor 1-phase (+) Output Right headlamp
swivelStopped 9.5 - 11.5 V
36
(R) Ground Left swivel motor 2-phase (
−) Output Left headlamp swivel Activation Reference waveform
8 - 12 V
38
(B) Ground Left swivel motor 1-phase (
−) Output Left headlamp swivel Stopped 9.5 - 11.5 V
40
(GR/L) Ground Left levelizer signal Output Right headlamp lev-
elingUnloaded ve-
hicle condition
7.5 V
Leveling oper-
ation down-
ward edge 7.3 V
Te r m i n a l N o .
(Wire color) Description
ConditionVa l u e
(Approx.)
+
− Signal name Input/
output
SKIB2408J
SKIB2408J
Revision: 2010 May2011 QX56
EXL-38
< ECU DIAGNOSIS INFORMATION >[XENON TYPE]
AFS CONTROL UNIT
Fail-Safe
INFOID:0000000006213918
DTC Fail-safe AFS OFF indicator lamp Cancellation
U1000: CAN COMM CIRCUIT Right and left swivel motors
stop at the position when DTC
is detected.
Right and left aiming motors stop at the position when DTC
is detected. Blinks 1 second each. Ignition switch OFF
U1010: CONTROL UNIT (CAN) Right and left swivel motors
stop at the position when DTC
is detected.
Right and left aiming motors
stop at the position when DTC
is detected. Blinks 1 second each. Ignition switch OFF
B2503: SWIVEL ACTUATOR [RH] Right swivel motors stop at the
position when DT C is detected.
The signal, approximately 2 V
decreased from the levelizer
signal when DT C detected, is
output. Blinks 1 second each. Ignition switch OFF
B2504: SWIVEL ACTUATOR [LH] Left swivel motors stop at the
position when DT C is detected.
The signal, approximately 2 V decreased from the levelizer
signal when DT C detected, is
output. Blinks 1 second each. Ignition switch OFF
B2513: HI SEN UNUSUAL [FR] Right and left aiming motors
stop at the position when DTC
is detected. — Ignition switch OFF
B2514: HI SEN UNUSUAL [RR] Right and left aiming motors
stop at the position when DTC
is detected. — Ignition switch OFF
C0126: ST ANG SEN SIG Right and left swivel motor
swivel angle returns to 0 ° and
fixed. Blinks 1 second each. Ignition switch OFF
B2516: SHIFT SIG [P, R] Right and left swivel motor
swivel angle returns to 0 ° and
fixed. Blinks 1 second each. Ignition switch OFF
B2517: VEHICLE SPEED SIG Right and left swivel motor
swivel angle returns to 0 ° and
fixed.
Right and left aiming motors stop at the position when DTC
is detected. Blinks 1 second each. Ignition switch OFF
B2519: LEVELIZER CALIB Right and left aiming motors
stop at the position when DTC
is detected. —
When the levelizer adjustment is
completed.
C0428: ST ANGLE SEN CALIB Right and left swivel motor
swivel angle returns to 0 ° and
fixed. Blinks 1 second each.
When the steering angle sensor
neutral position registration is
competed.
B2521: ECU CIRC Right and left swivel motors
stop at the position when DTC
is detected.
Right and left aiming motors stop at the position when DTC
is detected. Blinks 1 second each. Ignition switch OFF
Revision: 2010 May2011 QX56
INSPECTION AND ADJUSTMENTEXL-61
< BASIC INSPECTION > [XENON TYPE]
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INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REPLAC ING CONTROL UNIT (AFS CONTROL
UNIT)
ADDITIONAL SERVICE WHEN REPLAC ING CONTROL UNIT (AFS CONTROL
UNIT) : Description
INFOID:0000000006213923
Perform “LEVELIZER ADJUSTMENT” with CONSUL T-III when replacing the AFS control unit.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (AFS CONTROL
UNIT) : Special Repair Requirement
INFOID:0000000006213924
1.LEVELIZER ADJUSTMENT
Perform “LEVELIZER ADJUSTMENT”.
>> Refer to EXL-61, "
LEVELIZER ADJUSTMENT : Special Repair Requirement".
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (HEIGHT SEN-
SOR)
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (HEIGHT SENSOR) :
Description
INFOID:0000000006213925
Perform “LEVELIZER ADJUSTMENT” with CONS ULT-III when replacing the height sensor.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (HEIGHT SENSOR) :
Special Repair Requirement
INFOID:0000000006213926
1.LEVELIZER ADJUSTMENT
Perform “LEVELIZER ADJUSTMENT”.
>> Refer to EXL-61, "
LEVELIZER ADJUSTMENT : Special Repair Requirement".
LEVELIZER ADJUSTMENT
LEVELIZER ADJUSTMENT : DescriptionINFOID:0000000006213927
Perform “LEVELIZER ADJUSTME NT” when installing, removing, and replacing the height sensor and the sus-
pension components.
LEVELIZER ADJUSTMENT : S pecial Repair RequirementINFOID:0000000006213928
CAUTION:
If perform aiming adjustment after the levelizer initia lization, be sure to start the engine running after
turning ignition switch OFF.
1.CHECK VEHICLE CONDITION
1. Park the vehicle in the straight-forward position.
2. Unload the vehicle (no passenger aboard).
>> GO TO 2.
2.LEVELIZER ADJUSTMENT
CONSULT-III WORK SUPPORT
1. Select “LEVELIZER ADJUSTMENT” of ADAPTIVE LIGHT work support item.
2. Select “START”.
3. When “ADJUSTMENT IS CO MPLETED”, select “END”.
CAUTION:
Revision: 2010 May2011 QX56
EXL-62
< BASIC INSPECTION >[XENON TYPE]
INSPECTION AND ADJUSTMENT
If “CAN NOT BE TESTED” is indi
cated, AFS control unit detects that the height sensor signal
changes. The levelizer adjustment is cancelled. In this case, turn the ignition switch OFF to pre-
vent the vehicle from the height change. Perform the levelizer adjustment again.
Is the levelizer adjustment completed?
YES >> GO TO 3.
NO >> Perform the levelizer adjustment again.
3.SELF-DIAGNOSIS RESULT CHECK
Perform self-diagnosis with CONSULT-III. Check that any DTC is not detected.
Is any DTC detected?
YES >> GO TO 2.
NO >> Levelizer adjustment completed
Revision: 2010 May2011 QX56
EXL-64
< DTC/CIRCUIT DIAGNOSIS >[XENON TYPE]
B2503, B2504 SWIVEL ACTUATOR
7. Stop the vehicle.
8. Perform the self-diagnosis with CONSULT-III.
Is DTC
“B2504” detected?
YES >> Refer to
EXL-64, "Diagnosis Procedure".
NO >> Refer to GI-40, "
Intermittent Incident".
Diagnosis ProcedureINFOID:0000000006213930
1.CHECK SWIVEL POSITION SENSOR SIGNAL INPUT
1. Turn ignition switch ON.
2. Check voltage between AFS control unit harness connector and ground.
Is the measurement value within the standard value?
YES >> GO TO 2.
Less than the standard value >>GO TO 6.
Higher than the standard value>>GO TO 9.
2.CHECK SWIVEL MOTOR
Check swivel motor. EXL-67, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace front combination lamp.
3.CHECK SWIVEL MOTOR OPEN CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect AFS control unit connector and headlamp swivel actuator connector.
3. Check continuity between AFS control unit har ness connector and headlamp swivel actuator harness
connector.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harnesses.
4.CHECK SWIVEL MOTOR SHORT CIRCUIT
Check continuity between AFS c ontrol unit harness connector and ground.
(+)
(− ) Vo l ta g e
(Approx.)
AFS control unit
Connector Terminal
RH M135 9
Ground 0.25 - 4.75 V
LH 29
AFS control unit Headlamp swivel
actuator Continuity
Connector Terminal Connector Terminal
RH M135 11
E123 8
Existed
13 7
32 3
34 4
LH 15
E122 3
17 4
36 8
38 7
Revision: 2010 May2011 QX56