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EXHAUST MANIFOLD AND THREE WAY CATALYST
EXHAUST MANIFOLD AND THREE WAY CATALYST
Exploded ViewINFOID:0000000006289550
Removal and InstallationINFOID:0000000006289551
REMOVAL
WARNING:
Perform the work when the exhaust and cooling system have cooled sufficiently.
1. Drain engine coolant from radiator. Refer to CO-8, "
Draining".
CAUTION:
Perform this step when the engine is cold.
Never spill engine coolant on drive belt.
2. Remove reservoir tank. Refer to CO-13, "
Exploded View".
3. Remove drive belt. Refer to EM-20, "
Removal and Installation".
4. Remove power steering oil pump. Refer to ST-48, "
Exploded View".
5. Remove radiator. Refer to CO-13, "
Exploded View".
6. Remove front under cover. Refer to EXT-25, "
Exploded View".
7. Remove front wheels and tires. Refer to WT-64, "
Exploded View".
8. Remove A/C compressor. Refer to HA-30, "
Exploded View".
9. Remove alternator and alternator bracket. Refer to CHG-25, "
Exploded View".
10. Remove exhaust front tube (bank 1 and bank 2). Refer to EX-5, "
Exploded View".
1. Air fuel ratio sensor 1 (bank 2) 2. Exhaust manifold cover (bank 2) 3. Exhaust manifold and three way cat-
alyst (bank 2)
4. Gasket 5. Exhaust manifold and three way cat-
alyst (bank 1)6. Exhaust manifold cover (bank 1)
7. Air fuel ratio sensor 1 (bank 1)
Refer to GI-4, "
Components" for symbols in the figure.
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EXHAUST MANIFOLD AND THREE WAY CATALYST
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11. Remove front propeller shaft. Refer to
DLN-128, "Exploded View".
12. Disconnect steering lower joint. Refer to ST-37, "
Exploded View".
13. Remove air fuel ratio sensor 1 as per the following: CAUTION:
Air fuel ratio sensor 1 is not reusable. Never remo ve air fuel ratio sensor 1 unless this is required.
Using the heated oxygen sensor wrench [SST: KV10117100
(J-44626)] (A), remove air fuel ratio sensor 1 (1).
14. Remove exhaust manifold cover.
15. Remove oil level gauge guide. Refer to EM-57, "
Exploded View".
16. Remove exhaust manifold. Loosen nuts in the reverse order of figure to remove exhaustmanifold with a power tool.
17. Remove exhaust manifold gaskets. CAUTION:
Cover engine openings to avoid entry of foreign materials.
INSTALLATION
Note the following item, and install in the reverse order of removal.
Exhaust Manifold Gasket
Install exhaust manifold gasket in directional shown in the figure.
NOTE:
When install exhaust manifold gasket, coating surface (black) shall
be located on the exhaust manifold side.
Exhaust Manifold
: Vehicle front
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A : Bank 1
B : Bank 2 : Engine front
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A : Triangle press : Above
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HIGH PRESSURE FUEL PUMP AND FUEL HOSEEM-45
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To keep clean the connecting portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags, etc. or a similar item.
8. Disconnect harness connector from low fuel pressure sensor.
9. Remove fuel hose assembly.
10. Remove fuel pressure sensor. CAUTION:
Never allow water and foreign mate rials enter into the connector.
Never reuse the dropped sensor.
Carefully handle sensor avoiding shocks.
Use hex head support installation fo r removal and installation of sensor.
The contact surface of gasket must not have any stain or scoring by dust etc.
INSTALLATION
1. Install O-ring to high pressure fuel pump. When handi ng new O-ring, paying attention to the following cau-
tion items:
CAUTION:
Handle O-ring with bare hands. Never wear gloves.
Lubricate O-ring with new engine oil.
Never clean O-ring with solvent.
Check that O-ring and its mating pa rt are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched wh ile it was being attached, never insert it quickly
into fuel tube.
Insert new O-ring straight into fu el rail. Never decenter or twist it.
2. Install fuel pressure sensor.
3. Install fuel hose assembly. Temporarily tighten mounting bolt (A) as shown in the figure.
4. Install high pressure fuel pump to front cover. CAUTION:
After removing lifter, replace lifter with a new one.
5. Connect fuel feed hose to high pressure fuel pump. NOTE:
Never allow the machined edge of the high pr essure fuel pump to contact with gasket.
The gasket contact area must be free of dust and scratches.
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: Engine front
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EM-50
< REMOVAL AND INSTALLATION >
FUEL INJECTOR AND FUEL TUBE
c. Press down body portion (A) of injector remover [SST:KV10119600 (—)] until it contacts cylinder head.
d. Tighten injector remover [SST: KV10119600 (—)] clockwise and remove injector from cylinder head.
e. Cut Teflon seal (1) while pinching it. Be careful not to damage injector.
f. Remove insulator from mounting ho le of fuel injector of cylinder
head.
INSTALLATION
1. Install seal ring to fuel injector as per the following: CAUTION:
Handle seal ring with bare hands. Never wear gloves.
Never apply engine oil to seal ring.
Never clean seal ring with solvent.
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![INFINITI QX56 2011 Factory Service Manual
FUEL INJECTOR AND FUEL TUBEEM-51
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a. Install an injector seal drift set [SST: KV101197S0 (—)] (A) to
fuel injector (1).
b. Set seal ring INFINITI QX56 2011 Factory Service Manual
FUEL INJECTOR AND FUEL TUBEEM-51
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a. Install an injector seal drift set [SST: KV101197S0 (—)] (A) to
fuel injector (1).
b. Set seal ring](/manual-img/42/57033/w960_57033-2612.png)
FUEL INJECTOR AND FUEL TUBEEM-51
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a. Install an injector seal drift set [SST: KV101197S0 (—)] (A) to
fuel injector (1).
b. Set seal ring (1) to injector seal drift set [SST: KV101197S0 (—)]
(A).
c. Straightly insert seal ring (1), which is set in step 2, to fuel injec- tor as shown in the figure and install.
CAUTION:
Be careful that seal ring do es not exceed the groove portion
of fuel injector.
d. Insert injector seal drift set [SST: KV101197S0 (—)] (A) to injec- tor and rotate clockwise and counterclockwise by 90 ° while
pressing seal ring to fit it.
NOTE:
Compress seal ring, because this operation is for rectifying
stretch of seal ring caused by installation and for preventing
sticking when inserting injector into cylinder head.
2. Install O-ring and backup ring to fuel injector. When handing new O-ring and backup ring, paying attention to the following caution items:
CAUTION:
Handle O-ring with bare hands. Never wear gloves.
Lubricate O-ring with new engine oil.
Never clean O-ring with solvent.
Check that O-ring and its mating pa rt are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched wh ile it was being attached, never insert it quickly
into fuel tube.
Insert new O-ring straight into fu el rail. Never decenter or twist it.
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FUEL INJECTOR AND FUEL TUBEEM-53
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Apply engine oil to O-ring.
Tighten mounting bolts in numerical order as shown in the fig-
ure.
8. Install fuel feed tube (pump side) to fuel feed tube (bank side) as per the following:
CAUTION:
Never reuse fuel feed tube (pump side).
a. Apply engine oil to flare screw parts of high pr essure pump side and fuel feed tube (bank side) side.
b. Manually tighten 2 flare nuts without using a t ool until they are seated to screw thread.
c. Tighten mounting bolt (A).
d. Tighten flare nuts in numerical order as shown in the figure.
9. Install in the reverse order of removal.
InspectionINFOID:0000000006289558
INSPECTION AFTER INSTALLATION
Check for Fuel Leakage
1. Turn ignition switch “ON” (with the engine stopped). With fuel pressure applied to fuel piping, check that
there is no fuel leakage at connection points.
NOTE:
Use mirrors for checking at points out of clear sight.
2. Start the engine. With engine speed increased, check again that there is no fuel leakage at connection
points.
CAUTION:
Never touch the engine immediately after it is stopped because the engine is extremely hot.
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: Engine front
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B :To high pressure fuel pump
: Engine front
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OIL PAN (LOWER) AND OIL STRAINEREM-55
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Removal and InstallationINFOID:0000000006289560
REMOVAL
WARNING:
To avoid the danger of being scalded, never
drain engine oil when engine is hot.
1. Drain engine oil. Refer to LU-8, "
Draining".
2. Remove protector A and protector B. Refer to SCS-32, "
FRONT TUBE ASSEMBLY : Exploded View".
3. Remove front suspension rear cross member. Refer to TM-205, "
2WD : Exploded View" (2WD models) or
TM-208, "
4WD : Exploded View" (4WD models).
4. Remove oil pan (lower) as per the following:
a. Loosen mounting bolts in reverse order as shown in the figure to remove.
b. Insert the seal cutter [SST: KV10111100 (J-37228)] (A) between oil pan (upper) and oil pan (lower).
CAUTION:
Be careful not to damage the mating surfaces.
Never insert a screwdriver. This damages the mating sur-faces.
c. Slide the seal cutter by tapping on the side of tool with a ham- mer. Remove oil pan (lower).
5. Remove oil strainer.
INSTALLATION
1. Install oil strainer.
2. Install oil pan (lower) as per the following:
a. Use scraper (A) to remove old liquid gasket from mating sur- faces.
Remove old liquid gasket from the bolt holes and thread.
CAUTION:
Never scratch or damage th e mating surfaces when clean-
ing off old liquid gasket.
: Engine front
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EM-56
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OIL PAN (LOWER) AND OIL STRAINER
b. Apply a continuous bead of liquid gasket with the tube presser(commercial service tool) to the oil pan (lower) as shown in the
figure.
Use Genuine RTV silicone seal ant or equivalent. Refer to
GI-22, "
Recommended Chemical Products and Sealants".
CAUTION:
Attaching must be done with in 5 minutes after coating.
c. Install oil pan (lower). Tighten mounting bolts in numerical order as shown in the fig-ure.
3. Install oil pan drain plug. Refer to the figure of the components of on the prior page for installation direction of drain plug washer.Refer to EM-54, "
Exploded View".
4. Install in the reverse order of removal after this step. NOTE:
Wait at least 30 minutes after oil pan is installed before pouring engine oil.
InspectionINFOID:0000000006289561
INSPECTION AFTER REMOVAL
Clean oil strainer if any object is attached.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and adjust engine oil. Refer to LU-7, "Inspection".
2. Start engine, and check there is no leakage of engine oil.
3. Stop engine and wait for 15 minutes.
4. Check the engine oil level again. Refer to LU-7, "
Inspection".
a : 7.5 - 9.5 mm (0.295 - 0.374 in)
b: φ4.0 - 5.0 mm (0.157 - 0.197 in)
: Engine front
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