2011 FORD KUGA engine oil

E122293
x5
3. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil
G543500en2008.50 Kuga8/2011
303-01- 96
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
96
ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122634
1
2
3
4
5
12345
11. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.
General Equipment: Piston Ring Compressor
E122334
x5
12. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.
Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil
E77266
13. CAUTIONS:
Make sure that the components are
installed to the position noted before
removal.
Make sure that new bolts are installed.
G543500en2008.50 Kuga8/2011
303-01- 100
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
100
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Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil Torque:
• Stage 1: 30
Nm
• Stage 2: 90°
E122335
x10
14.
Torque: 10Nm
E68495
15. N O T E : The component must be installed within
5 minutes of applying the sealant.
Material: Flange Sealant - Anaerobic LP (WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
G543500en2008.50 Kuga8/2011
303-01- 101
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
101
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

25.
E84406
x20
26.
E68492
27.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)
engine oil
E113630
28. Material: Flange Sealant - Anaerobic LP
(WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
E68870
29. Torque: 17Nm
G543500en2008.50 Kuga8/2011
303-01- 104
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
104
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Vehicles with PCM security shield
53.Torque: 7Nm
x4x4
E92343
All vehicles
54. CAUTION: Make sure that no
components catch.
Remove the following items:
• General Equipment: Retaining Strap
55. N O T E : Only tighten the bolts finger tight at this
stage. Remove the following items:
• General Equipment: Trolley Jack
E116626
56. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
1. Torque: 4Nm
2. Torque: 10Nm
E116646
1
2
2
G1191241en2008.50 Kuga8/2011
303-01- 135
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
135
INSTALLATION
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Engine Cooling — 2.5L Duratec (147kW/200PS) - VI5 –Component Location
E105244
1
2
3
4
5
6
Description
Item
Cooling fan motor
1
Thermostat housing
2
Coolant pump
3Description
Item
Auxiliary coolant pump
Comments:Vehicles equipped with a trailer coupling
or additional heating
4
Turbocharger coolant connections
5
Oil Cooler
6
G1088832en2008.50 Kuga8/2011
303-03- 2
Engine Cooling
303-03- 2
DESCRIPTION AND OPERATION
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Coolant Pump — 2.5L Duratec (147kW/200PS) - VI5(24 404 0)
General EquipmentTrolley Jack
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Drain the cooling system.
Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
2. Remove the timing belt.
Refer to: Timing Belt (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
3. CAUTION: Use a wooden block to protect the oil pan when supporting the
engine.
Position the trolley jack with the wooden block
under the oil pan. Raise the trolley jack until the
front of the engine is free from load and the
coolant pump bolts can be accessed.
General Equipment: Trolley Jack
4. Torque: 17
Nm
E63823
x4
5.Lower the engine.
General Equipment: Trolley Jack 6.
Torque: 17
Nm
x3
E63856
Installation
1. NOTE: Install all the bolts finger tight before
final tightening.
To install, reverse the removal procedure.
G544632en2008.50 Kuga8/2011
303-03- 10
Engine Cooling
303-03- 10
REMOVAL AND INSTALLATION
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Action
Possible Sources
Symptom
• Check the fuel system pres-sure.
• Low fuel system pressure.
• Poor starting
• CHECK the system for fuelleak(s). REPAIR the system as
necessary.
• Fuel system leak.
• INSPECT the fuel system.INSTALL new components as
necessary. TEST the system
for normal operation.
• Fuel system restriction.
• INSTALL a new fuel filter.
• Fuel filter blocked.
• INSTALL a new air cleanerelement.
• Air cleaner element blocked.
• INSTALL a new engine oil filterand engine oil.
• Incorrect engine oil.
• DRAIN and REFILL the powersteering system with the correct
fluid.
REFER to: Power Steering
System Filling (211-00
Steering System - General
Information, General Proced-
ures).
• Incorrect power steering fluid.
• Carry out a full enginediagnosis using the guided
diagnostic menu in the Ford
diagnostic equipment.
• CKP sensor.
• Carry out a full enginediagnosis using the guided
diagnostic menu in the Ford
diagnostic equipment.
• Engine coolant temperature
(ECT) sensor.
• INSPECT the fuel injectors.CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
REFER to: Fuel Injectors (303-
04 Fuel Charging and
Controls - 2.5L Duratec
(147kW/200PS) - VI5,
Removal and Installation).
• Fuel injector(s).
• Carry out a full enginediagnosis using the guided
diagnostic menu in the Ford
diagnostic equipment.
• Fuel rail fuel pressure sensor.
G1183441en2008.50 Kuga8/2011
303-04A-
6
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A- 6
DIAGNOSIS AND TESTING
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