2011 FORD KUGA 418

8.
20 mm1
2
E114377
9. CAUTION: Make sure that theinstallation marks are aligned.
3
x2
2
1
2
1
x3
E101042
10.Torque: 25Nm
G1076971en2008.50 Kuga8/2011
205-02- 30
Rear Drive Axle/Differential
205-02- 30
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1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
x2
E114188
x2
x2

x2
x2
x2
x2
x2
x2
E114188
6.
1
2x6
x3
1
2x6
x3
E101018
7.
20 mm1
2
20 mm1
2
E114035
G1076972en2008.50 Kuga8/2011
205-02-33
Rear Drive Axle/Differential
205-02- 33
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7.Torque: 25Nm
x2
x2
x2
x2
x2
x2
E114188
8.Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E114034
9.Refer to: Differential Fluid Level Check (205-02
Rear Drive Axle/Differential, General
Procedures).
10.
E98543
x7
11 . Lower the vehicle.
G1076972en2008.50 Kuga8/2011
205-02- 37
Rear Drive Axle/Differential
205-02- 37
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8.
E98543
x7
9.
E114375
10.
x2
x2
x2
x2
x2
x2
E114188
11 .
1
2x6
x3
1
2x6
x3
E101018
G1268328en2008.50 Kuga8/2011
205-02-44
Rear Drive Axle/Differential
205-02- 44
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24. CAUTION: Make sure that theinstallation marks are aligned.
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
2
1
2
1
x3
3
x2
2
1
2
1
x3
E101042
25.Torque: 25Nm
x2
x2
x2
x2
x2
x2
E114188
G1268328en2008.50 Kuga8/2011
205-02- 48
Rear Drive Axle/Differential
205-02- 48
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Description
Item
Front wheel sensor, right-hand side
8Description
Item
9 ESP switch
Testing the brakes on a roller dynamometer
- 4X4 vehicles only
On 4X4 vehicles a brake test on a roller
dynamometer must only be performed under the
following conditions.
• The brake test must not exceed a duration of 1 minute.
• Ignition key in position 0.
• The roller speed must not exceed 5 km/h.
ABS/ESP module or hydraulic control
unit (HCU)
E96821
1
23
The ABS/ESP module or the hydraulic control unit
(HCU) is mounted on the left-hand side of the
bulkhead. Diagnosis is performed with the aid of
a diagnostic tester.
The following components can be replaced
separately or as a unit:
• Hydraulic Control Unit (HCU)
• ABS/ESP module
• Mounting Bracket
The following must be taken into account when
removing/installing or renewing the ABS/ESP
module or the hydraulic control unit (HCU):
• Only hydraulic control units (HCU) which are pre-filled with brake fluid are available for
service operations.
• After replacing the HCU it is not necessary to bleed the system via the diagnostic tester.
• After replacing the brake fluid it is also only necessary to perform standard bleeding.
• The blanking caps/plugs must not be removed until the brake tubes are ready to be connected. • If accidentally dropped or knocked install a new
hydraulic control unit (HCU) and module
assembly.
• When the ABS/ESP module is removed/installed or replaced, it is necessary to reconfigure the
ABS/ESP module with the aid of the diagnostic
tester once all of the installation work has been
performed.
Refer to: Module Configuration (418-01 Module
Configuration, General Procedures).
Combined yaw rate sensor and lateral
acceleration sensor / longitudinal
acceleration sensor
E96822
The sensor is attached to the floor crossmember
at the front right. For vehicles with 4x4 drive, a
longitudinal acceleration sensor is also integrated
in the same housing.
The following must be taken into account when
removing/installing or replacing the combined yaw
rate sensor and lateral/longitudinal acceleration
sensor:
• Ensure the correct installation position of the yaw rate sensor and lateral/longitudinal
acceleration sensor.
G1001303en2008.50 Kuga8/2011
206-09B- 4
Anti-Lock Control - Stability Assist
206-09B- 4
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• Rubber bushes, electro-hydraulic power steeringpump
• Bracket #1
• Bracket #2
During removal and installation or renewal of
components of the electro-hydraulic power steering
pump, pay attention to the following:
• Before starting work to renew the electro-hydraulic power steering pump, the
program code of the electro-hydraulic power steering must be read out using the diagnostic
unit and noted.
• After the work to renew the electro-hydraulic power steering pump is completed, the
electro-hydraulic power steering must be
reconfigured using the diagnostic unit. For
further information, see: Module Configuration
(418-01 Module Configuration, General
Procedures).
• The electro-hydraulic power steering pump must be filled and vented as specified.
Pressure and return lines
E96417
1
2
3
4
Description
Item
power steering return hose
1
Power steering fluid pressure line
2Description
Item
Bracket #1
3
Bracket #2
4
G1001269en2008.50 Kuga8/2011
211-02- 6
Power Steering
211-02- 6
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67. CAUTION: Make sure that nocomponents catch.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
68.
70. Special Tool(s): 303-122
General Equipment: Hydraulic Jib Crane
71. Remove the following items:
• General Equipment: Retaining Strap
G1191240en2008.50 Kuga8/2011
303-01- 77
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
77
REMOVAL
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E68472
2
E65770
1
65.69.
E114607
66.
1
2E84187
E84188
303-122