2011 FORD KUGA Scr

Description
Item
Start/stop button
1
CPP (clutch pedal position) switches
Comments:Switches when the clutch pedal is
operated
2
Keyless vehicle module
3
Electronic steering lock with mount -
passive key and PATS transmitter/receiver
unit
Comments:for emergency start function
4Description
Item
Radio frequency receiver
Comments:Signal is only executed in GEM
5
GEM
6
PCM
7
Starter relay
8
Starter motor
9
Battery
10
G1032961en2008.50 Kuga8/2011
303-06- 6
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06-
6
DESCRIPTION AND OPERATION
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Keyless starting system (vehicles with automatic transmission)
E97429
1
23
45
6
7
89
10
1112
G1032961en2008.50 Kuga8/2011
303-06-7
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06-
7
DESCRIPTION AND OPERATION
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Description
Item
Start/stop button
1
Keyless vehicle module
2
Electronic steering lock with mount -
passive key and PATS transmitter/receiver
unit
Comments:for emergency start function
3
Radio frequency receiver
Comments:Signal is only executed in GEM
4Description
Item
GEM
5
Stoplight Switch
6
TCM7
Starting deactivation relay
8
PCM
9
Starter relay
10
Starter motor
11
Battery
12
System Operation
Smart Start
The PCM enables the starting process when a key
providing a valid code is read via the PATS. This
code is then verified in the GEM and compared
with the saved code. If this code is recognized as
correct, synchronization with other modules is
carried out. After successful synchronization, the
engine is cleared to start in the PCM. The PCM
connects earth to the starter relay, which then
connects power to the starter solenoid. As soon
as the engine reaches a certain speed, the PCM
disconnects the starter relay and so turns off the
starter. This protects the starter.
If the engine does not turn or turns only slowly, the
starting process is aborted by the PCM.
The starter is notactivated if:
• the engine is running (i.e. the engine speed is above a particular value),
• the PATS does not permit the engine to be started,
• the clutch pedal is not operated (vehicles with manual transmission),
• the gear selector level is not set to P or N (vehicles with automatic transmission),
• the brake pedal is not operated (vehicles with automatic transmission).
Emergency starting function
If the keyless vehicle system is unable to recognize
the passive key, the vehicle can be started via the
emergency starting function. In this case, there is a passive key mount on the
steering wheel. A PATS transmission/reception
unit is attached to this.
To start the engine, the passive key must be
inserted into the passive key mount. The Start/Stop
button can then be used to turn on the ignition and
start the engine as normal. To deactivate the
PATS, a transponder is fitted in the passive key,
which is read by the transmission/reception unit.
G1032961en2008.50 Kuga8/2011
303-06-
8
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06-
8
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Spark plugs
mm
Description
0.7
Spark plug gap
Torque Specifications
lb-in
lb-ft
Nm
Item
28
Spark plug
G1268535en2008.50 Kuga8/2011
303-07- 2
Engine Ignition— 2.5L Duratec (147kW/200PS) - VI5303-07-
2
SPECIFICATIONS
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SECTION 303-08 Engine Emission Control— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
303-08-2
Engine Emission Control ........................................................................\
............................
303-08-2
2.5L Duratec-ST (VI5) ........................................................................\
................................
DIAGNOSIS AND TESTING 303-08-4
Engine Emission Control ........................................................................\
............................
303-08-4
Inspection and Verification ........................................................................\
..........................
303-08-4
Symptom Chart ........................................................................\
...........................................
303-08-1
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08-
1
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Engine Emission Control
2.5L Duratec-ST (VI5)
Engine Emission Components
23
4
1
E66306
G510285en2008.50 Kuga8/2011
303-08-
2
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08-
2
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Description
Item
Intake manifold to turbocharger breather
hose
1
Crankcase vent oil separator to valve
cover hose
2
Crankcase vent oil separator to intake
manifold hose
3
Crankcase vent oil separator
4
G510285en2008.50 Kuga8/2011
303-08- 3
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08-
3
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SECTION 303-12 Intake Air Distribution and Filtering
— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
303-12-2
Intake Air Distribution and Filtering (Component Location) ................................................
DIAGNOSIS AND TESTING 303-12-4
Intake Air Distribution and Filtering ........................................................................\
.............
303-12-4
Inspection and Verification ........................................................................\
..........................
303-12-4
Symptom Chart ........................................................................\
...........................................
REMOVAL AND INSTALLATION 303-12-6
(23 174 0)
Air Cleaner ........................................................................\
..............................
303-12-8
(23 620 0)
Charge Air Cooler ........................................................................\
...................
303-12-1
Intake Air Distribution and Filtering
— 2.5L Duratec
(147kW/200PS) - VI5
303-12- 1
.
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