2011 FORD KUGA ECT

WARNING: Be prepared to collect
escaping fluid.
Torque: 38
E65223
4. Torque: 17Nm
E65764
5.Torque: 48Nm
E65218
6.Torque: 48Nm
E65219
7.Torque: 10Nm
E65220
8.Torque: 17Nm
E65221
x4
303-01- 46
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
46
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm
G543325en2008.50 Kuga8/2011

Cylinder Head(21 163 0)
General EquipmentFluid Container
Tire Lever
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
SA-M1C9107-A / YS5J-
M1C9107-AA
Grease KS-PS
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
2. Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
3. Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
4. Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
5.
E98184
6. Torque: 24Nm
E68748
7. Torque: 48Nm1.
2. Torque: 80
Nm
E65766
1
2
8. CAUTION: Make sure that the exhaust
flexible pipe is not forcibly bent.
General Equipment: Tire Lever
Material: Grease KS-PS (SA-M1C9107-A /YS5J-M1C9107-AA) grease
Torque: 50
Nm
E66052
x2
G1079022en2008.50 Kuga8/2011
303-01- 50
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
50
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

9.Torque: 24Nm
E112254
G1079022en2008.50 Kuga8/2011
303-01- 51
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
51
REMOVAL AND INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
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E66726
10. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
11 .Torque: 24Nm
E112607
1
2
34
12. CAUTION: Make sure that the gaskets
are correctly located.
E112806
13.
E65070
Torque: 24Nm

27. CAUTION: Note the position of thecomponents before removal.
E68493
x20
x5
28. CAUTION: Make sure that no fluids arepresent in the threaded bores.
Torque:
• Stage 1: 20
Nm
• Stage 2: 60Nm
• Stage 3: 130°
E68494
1591284
37111062
29. WARNING: Be prepared to collectescaping fluid.
General Equipment: Fluid Container
Torque: 38
Nm
E115890
30.Torque: 25Nm
E115891
31.
E116077
Installation
1.To install, reverse the removal procedure.
G1079022en2008.50 Kuga8/2011
303-01- 54
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
54
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Oil Cooler(21 764 0)
General EquipmentFluid Container
Hose Clamp(s)
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
Removal
NOTE: Removal steps in the procedure may
contain installation details.
1.
E65299
2.
WARNING: Be prepared to collect
escaping fluid.
General Equipment: Fluid Container
Torque: 38
Nm
E92766
3.
WARNING: Be prepared to collect
escaping fluids.
1. General Equipment: Fluid Container General Equipment: Hose Clamp(s)
2. Torque: 3
Nm
3. Torque: 17Nm
E74103
x4
x2
2
3
1
Installation
1. To install, reverse the removal procedure.
2. CAUTION: Make sure that fluid level is to the MAX mark.
Refer to: Specifications (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Specifications).
Material: Engine Oil - 5W-30 (WSS-M2C913-C) engine oil
3. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
G834604en2008.50 Kuga8/2011
303-01- 58
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
58
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

38.
E67408
39. WARNING: Be prepared to collectescaping fluid.
Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E68475
41. General Equipment: Hose Clamp
Remover/Installer
E112312
42.
E66479
G1191240en2008.50 Kuga8/2011
303-01- 70
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
70
REMOVAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
E65220
37.40.
E68429

59. WARNING: Be prepared to collectescaping fluid.General Equipment: Hose Clamp
Remover/Installer
3.
E112533
1
3
x3
2
x34
x3
2
4x3
60.
E112534
1
2
61. WARNING: Be prepared to collect
escaping fluid.
General Equipment: Cable Ties
G1191240en2008.50 Kuga8/2011
303-01- 74
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
74
REMOVAL
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

26.Torque: 48Nm1.
2. Torque: 9
Nm
E114610
27.Torque: 25
E114609
28.
E114728
29.Torque: 25Nm
E114606
30. CAUTION: Gearshift cables must not be
kinked or bent.
Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
G1191241en2008.50 Kuga8/2011
303-01- 126
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
126
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
1
1
2
Nm
E114436
x2