2011 FORD KUGA Front suspension

Wheel Hub(14 371 0)
Removal
1.Refer to: Front Wheel Bearing (204-01 Front
Suspension, Removal and Installation).
Installation
1. To install, reverse the removal procedure.
G1000205en2008.50 Kuga8/2011
204-01- 8
Front Suspension
204-01- 8
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Wheel Bearing(14 411 0; 14 411 4; 14 412 0; 14 414 4;14 416 4)
Special Tool(s) / General Equipment
204-158
Collet for 205-295
14038
204-348
Remover/Installer, Wheel
Hub/Wheel Bearing
E42977
204-740
Remover/Installer, Wheel
Hub/Bearing
E100141
205-071-01
Adapter for 205-071 (Thrust
Pad)
15026A01
205-080
Installer, Differential Bearing
205080
205-255
Installer, Front Wheel Hub
Seal
14045
Special Tool(s) / General Equipment205-295
Remover, Bearing (Main
Tool)
15050A
Hydraulic Press
Removal
1.Refer to: Wheel Knuckle (204-01 Front
Suspension, Removal and Installation).
2. NOTE: Note the position of the component
before removal.
E99320
G1000206en2008.50 Kuga8/2011
204-01- 9
Front Suspension
204-01- 9
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3.Special Tool(s): 205-080, 204-348
General Equipment: Hydraulic Press
E99321
205-080
204-348
4.Special Tool(s): 205-255, 204-740
General Equipment: Hydraulic Press
E99322
205-255
204-740/2
5.Special Tool(s): 205-071-01, 205-295, 204-158
G1000206en2008.50 Kuga8/2011
204-01- 10
Front Suspension
204-01- 10
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99400
205-071-01
204-158205-295
6.
E103391
Installation
1. NOTE:Make sure that the sensor ring is
correctly located.
G1000206en2008.50 Kuga8/2011
204-01- 11
Front Suspension
204-01- 11
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Install the wheel bearing with the black colored
wheel speed sensor ring facing towards the
transmission side.
Special Tool(s): 204-740
General Equipment: Hydraulic Press
E99402
204-740/1
2.Special Tool(s): 204-740
General Equipment: Hydraulic Press
E99403
204-740/1
3. NOTE: Make sure that this component is
installed to the noted removal position.
E99320
4. Refer to: Wheel Knuckle (204-01 Front
Suspension, Removal and Installation).
G1000206en2008.50 Kuga8/2011
204-01- 12
Front Suspension
204-01- 12
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Lower Arm(14 706 0; 14 707 0; 14 709 0)
Special Tool(s)204-605
Separator, Lower Arm Ball
Joint
E63772
204-609
Protection Cap, Ball Joint
Gaiter
E75372
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2.
E98543
x7
3. Torque: 83Nm
E97635
4.If equipped.
Torque: 8
Nm
E75215
5.Special Tool(s): 204-605
E97732
204-605
G1000207en2008.50 Kuga8/2011
204-01- 13
Front Suspension
204-01- 13
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.Special Tool(s): 204-609
E81908
204-609
7. CAUTION: Make sure that new bolts are
installed.
1. Torque:• Stage 1: 100
Nm
• Stage 2: Loosen 90°
• Stage 3: 125Nm
2. Torque: 175Nm
E97634
1
1
2
Installation
1.To install, reverse the removal procedure.
2. Check the toe setting and adjust as necessary.
Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1000207en2008.50 Kuga8/2011
204-01- 14
Front Suspension
204-01- 14
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Stabilizer Bar(14 752 0)
Special Tool(s) / General Equipment205-316A
Alignment Pins, Subframe
15097A
Hydraulic Press
Transmission Jack
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2.
E98543
x7
3. If equipped.
Torque: 8
Nm
E75215
4. CAUTION: Make sure that the ball joint
ball does not rotate.
On both sides.
Torque: 47.5
Nm
E91648
5. CAUTION: Make sure that the exhaustflexible pipe is not forcibly bent.
E98334
6.
E98346
G1000208en2008.50 Kuga8/2011
204-01- 15
Front Suspension
204-01- 15
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL