2011 FORD KUGA index

E122293
x5
3. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil
G543500en2008.50 Kuga8/2011
303-01- 96
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
96
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122294
x5
4.
E122227
5. NOTE:The component must be installed within
5 minutes of applying the sealant.
Material: Flange Sealant - Anaerobic LP (WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
G543500en2008.50 Kuga8/2011
303-01- 97
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
97
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122323
6. CAUTION: Make sure that new bolts areinstalled.
Torque:
• Stage 1: M10: 1-12 20
Nm
• Stage 2: M10: 1-12 45Nm
7.Torque:
• M8: 13-24 24
Nm
8.Torque:
• M7: 25-29 17
Nm
9.Torque:
• M10: 1-12 90°
G543500en2008.50 Kuga8/2011
303-01- 98
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
98
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122331
1
23
4
5
6
7
8
9
10
11
12
13
1415
16
17
18
19
20
21
22
23
24
2526272928
10. N O T E :This step is only necessary when
installing a new component.
G543500en2008.50 Kuga8/2011
303-01- 99
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
99
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122634
1
2
3
4
5
12345
11. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.
General Equipment: Piston Ring Compressor
E122334
x5
12. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.
Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil
E77266
13. CAUTIONS:
Make sure that the components are
installed to the position noted before
removal.
Make sure that new bolts are installed.
G543500en2008.50 Kuga8/2011
303-01- 100
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
100
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil Torque:
• Stage 1: 30
Nm
• Stage 2: 90°
E122335
x10
14.
Torque: 10Nm
E68495
15. N O T E : The component must be installed within
5 minutes of applying the sealant.
Material: Flange Sealant - Anaerobic LP (WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
G543500en2008.50 Kuga8/2011
303-01- 101
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
101
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E84444
16. N O T E :Only tighten the bolts finger tight at this
stage.
E84443
17. General Equipment: Round-Ended Steel Rule
E84445
18.Torque: 17Nm
E84443
19.Torque: 17Nm
E84582
x4
G543500en2008.50 Kuga8/2011
303-01- 102
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
102
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

20.Torque: 6Nm
E64878
21.Special Tool(s): 303-1180
E64880
303-1180
22.Special Tool(s): 303-1181
E64891
303-1181
23.Torque:
• Stage 1: 20
Nm
• Stage 2: 60Nm
• Stage 3: 130°
E68750
1284159
10623711
24. X=15mm.
•
E68818
G543500en2008.50 Kuga8/2011
303-01- 103
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
103
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL