2011 FORD KUGA front

3
4
1
204-605
204-159
90
2
205-775
2
50
6
5
3
4
1
204-605
204-159
90
2
205-775
2
50
6
5
E132304
4.Torque: 90Nm
E99255
5.Special Tool(s): 204-605
E97732
204-605
6.Remove the Special Tool(s): 204-609
E81908
204-609
G1076961en2008.50 Kuga8/2011
205-04- 13
Front Drive Halfshafts
205-04- 13
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

7.
E132381
8.Torque: 83Nm
E97635
9. WARNING: Make sure that a new nut is
installed.
CAUTION: Make sure that the ball joint
ball does not rotate.
Torque: 80
Nm
E99197
10. N O T E : This step is only necessary when
installing a new component. NOTE:
Only tighten the nut finger tight at this
stage.
E132273
11 . If equipped.
Torque: 8
Nm
E125279
12.Torque: 5Nm
E132305
G1076961en2008.50 Kuga8/2011
205-04- 14
Front Drive Halfshafts
205-04- 14
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

13.
E67589
14.Torque: 120Nm
x2x2
E132307
15.
E101039
16.
17.If equipped.
E98543
x7
18.Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
19. Lower the Vehicle.
20. N O T E : This step is only necessary when
installing a new component.
Torque: 270
Nm
E99195
G1076961en2008.50 Kuga8/2011
205-04- 15
Front Drive Halfshafts
205-04- 15
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Halfshaft RH — LHD 4WD/RHD 4WD(14 321 0)
Special Tool(s) / General Equipment204-159
Lever, Wheel Knuckle
14039
204-602
Installer, Halfshaft
E62067
204-605
Separator, Lower Arm Ball
Joint
E63772
204-609
Protection Cap, Ball Joint
Gaiter
E75372
205-071-01
Adapter for 205-071 (Thrust
Pad)
15026A01
211-020
Separator, Ball Joint
13006
Puller
Removal
1. NOTE:This step is only necessary when
installing a new component.
E99184
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3. NOTE: This step is only necessary when
installing a new component.
E102112
G1076962en2008.50 Kuga8/2011
205-04- 16
Front Drive Halfshafts
205-04- 16
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

4.
E102106
5. WARNING: Make sure that no load isplaced on the brake hose.
E100801
G1076962en2008.50 Kuga8/2011
205-04- 17
Front Drive Halfshafts
205-04- 17
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.
E67589
7.
E132305
8.If equipped.
E125279
9. CAUTION: Make sure that the ball joint
ball does not rotate.
E99197
10.Special Tool(s): 211-020
E99198
211-020
11 .
E102113
G1076962en2008.50 Kuga8/2011
205-04- 18
Front Drive Halfshafts
205-04- 18
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

12.Special Tool(s): 204-605
E102114
204-605
13.
E99196
14.Install the Special Tool(s): 204-609
E102115
204-609
15.
E99255
16.If equipped.
E98543
x7
Vehicles with 6-speed manual transaxle
(MMT6)
17.
x2x2
E132330
G1076962en2008.50 Kuga8/2011
205-04- 19
Front Drive Halfshafts
205-04- 19
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.5L engine
18.
x2x2
E132332
All vehicles
19. WARNING: Be prepared to collectescaping fluid.
CAUTIONS:
The inner constant velocity (CV) joint
must not be bent more than 18°.
The outer constant velocity (CV) joint
must not be bent more than 45°.
Special Tool(s): 204-159, 204-605
90
204-159
3
4
1
204-605
2
90
204-159
3
4
1
204-605
2
E132335
20. N O T E : This step is only necessary when
installing a new component.
Special Tool(s): 205-071-01
General Equipment: Puller
G1076962en2008.50 Kuga8/2011
205-04- 20
Front Drive Halfshafts
205-04- 20
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL