Page 1316 of 2057
205-071-01205-071-01
E132270
Installation
1. NOTE:This step is only necessary when
installing a new component.
Special Tool(s): 204-602
Torque: 45
Nm
G1076962en2008.50 Kuga8/2011
205-04- 21
Front Drive Halfshafts
205-04- 21
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Page 1317 of 2057
204-602204-602
E132271
2. CAUTIONS:
The inner constant velocity (CV) joint
must not be bent more than 18°.
The outer constant velocity (CV) joint
must not be bent more than 45°.
Special Tool(s): 204-159, 204-605
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Page 1318 of 2057
3
4
204-605
1
204-159
90
2
3
4
204-605
1
204-159
90
2
E132336
3.Torque: 90Nm
E99255
Vehicles with 6-speed manual transaxle
(MMT6)
4. NOTE: Make sure that a new component is
installed.
1.
2.
NOTE: Make sure that a new component is
installed.
To r q u e : 6
Nm
3. NOTE: Make sure that a new component is
installed.
To r q u e : 6
Nm
4. Torque: 25Nm
5. Torque: 25Nm
3
5
24
13
5
24
1
E132329
G1076962en2008.50 Kuga8/2011
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Front Drive Halfshafts
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Page 1319 of 2057
Vehicles with 2.5L engine
5. NOTE:Make sure that a new component is
installed.
Torque: 10
Nm
1.
2. NOTE: Make sure that a new component is
installed.
Torque: 10
Nm
3. Torque: 25Nm
4. Torque: 25Nm
2
4
13
2
4
13
E132331
All vehicles
6. Special Tool(s): 204-605
E102114
204-605
7.Remove the Special Tool(s): 204-609
E102115
204-609
8.
E132381
9.Torque: 83Nm
E102113
10. WARNING: Make sure that a new nut is
installed.
CAUTION: Make sure that the ball joint
ball does not rotate.
Torque: 80
Nm
E99197
11. NOTE: This step is only necessary when
installing a new component.
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Front Drive Halfshafts
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Page 1320 of 2057
NOTE:Only tighten the nut finger tight at this
stage.
E132273
12. If equipped.
Torque: 8
Nm
E125279
13.Torque: 5Nm
E132305
14.
E67589
15.Torque: 120Nm
x2x2
E132307
16.
E102106
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Page 1321 of 2057
17.
18.If equipped.
E98543
x7
19.Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
20. Lower the Vehicle.
21. N O T E : This step is only necessary when
installing a new component.
Torque: 270
Nm
E99195
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Front Drive Halfshafts
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Page 1322 of 2057
Inner Constant Velocity (CV) Joint Boot(14 336 0)
Special Tool(s) / General Equipment204-169
Clamping Tool, Boot
Retaining Clamp
14044
308-046
Installer, Transmission
Extension Housing
Bushing/Seal
16016
Flat-bladed screwdriver
Puller
Materials
Specification
Name
WSS-M1C259-A1 /
3M5J-M1C259-AA
Grease FD-R
Removal
1.
Remove the halfshaft.
Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
Refer to: Front Halfshaft RH - LHD 4WD/RHD
4WD (205-04 Front Drive Halfshafts, Removal
and Installation). 2.
Discard the grease.
E105704
3.
E78743
4.General Equipment: Puller
E78744
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Page 1323 of 2057
Installation
NOTE:Make sure that the component is clean,
free of foreign material and lubricant.
1. Special Tool(s): 308-046
303-362
1
2
3
E114434
2.
E78746
3.
E113013
4.Material: Grease FD-R (WSS-M1C259-A1 /
3M5J-M1C259-AA) grease
1
2
E112739
G1076988en2008.50 Kuga8/2011
205-04- 28
Front Drive Halfshafts
205-04- 28
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL