2011 FORD KUGA Index

1
2
3
45
6
7
8
9
10
E42460
Description
Item
Connector
1
Power steering module
2
Seal
3
Bearing
4
Shaft
5Description
Item
Cover
6
Rotor with magnets
7
Stator8
Distributor
9
Bearing
10
In the electrohydraulic power steering system, a
brushless 12 volt direct current motor drives the
hydraulic pump. Higher pumping rates are only
provided when they are required for steering
manoeuvres. This avoids unnecessary energy
consumption in the majority of phases in a drive
cycle.
Commutation in the motor is done electronically.
As a result, there are no brushes to wear away.
The entire system is designed for maintenance-free
operation.
In more than 85% of all driving situations, the
power steering pump operates at standby speed
and consumes less than 4A. However, pump speed
can quickly increase to full rotational speed if
emergency steering manoeuvres require it. The system has a continuously variable pump
rotational speed.
G1001270en2008.50 Kuga8/2011
211-02-
12
Power Steering
211-02- 12
DESCRIPTION AND OPERATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Power Steering Pressure Line and Return Line Assembly — 2.5LDuratec (147kW/200PS) - VI5(13 443 0)
General Equipment
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E98543
x7
4.
E99630
5.
E99631
6. WARNING: Be prepared to collect escaping fluid.
1. General Equipment: Hose ClampRemover/Installer
2. Torque: 30
Nm
E114706
1
2
7. Torque: 23Nm1.
2. Torque: 7
Nm
G1185534en2008.50 Kuga8/2011
211-02- 13
Power Steering
211-02- 13
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E112634
2
1
8.Torque: 4Nm
E99258
9. WARNING: Be prepared to collect
escaping fluid.
CAUTION: Make sure that all openings
are sealed.
Torque: 18
Nm
E114705
10.
G1185534en2008.50 Kuga8/2011
211-02- 14
Power Steering
211-02- 14
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E114708
Installation
1. NOTE:This step is only necessary when
installing a new component.
G1185534en2008.50 Kuga8/2011
211-02- 15
Power Steering
211-02- 15
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E114707
x4
2.To install, reverse the removal procedure.
3.
E141077
4.
E141078
5. NOTE: Make sure the fluid in the reservoir does
not fall below the MIN mark, as air could enter
the system.
Slowly turn the steering wheel from lock to lock
five times.
G1185534en2008.50 Kuga8/2011
211-02- 16
Power Steering
211-02- 16
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E131522
123
6.
E141079
12
7.
E141077
G1185534en2008.50 Kuga8/2011
211-02-17
Power Steering
211-02- 17
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Power Steering Pump — 2.5L Duratec (147kW/200PS) -VI5(13 434 0)
General Equipment
Hose Clamp(s)
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E98543
x7
4.
E99630
5.
E99631
6. 1. WARNING: Be prepared to collect
escaping fluid.
General Equipment: Hose Clamp(s)
2. General Equipment: Hose Clamp Remover/Installer
E114163
12
7.1. WARNING: Be prepared to collect
escaping fluid.
Torque: 30Nm
3. General Equipment: Hose Clamp
Remover/Installer
4. Torque: 10
Nm
G1176952en2008.50 Kuga8/2011
211-02- 18
Power Steering
211-02- 18
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

1
3
4
2
x34
x3
2
x3
8.
Installation
1.To install, reverse the removal procedure. 2.
G1176952en2008.50 Kuga8/2011
211-02-
19
Power Steering
211-02- 19
REMOVAL AND INSTALLATION
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BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E112533
x3
E114164
E141077