Regular Checks
Every 1,000 km or before long journeys, check and top
up the following if necessary:
• engine coolant fluid, brake fluid, windshield washerfluid and power steering fluid;
• tire pressure and condition;
• operation of lighting system (headlights, direction indicators, hazard lights, etc.);
• operation of the windshield wiper/washer system, position and wear of windshield/rear window wiper
blades;
• Check and add, if required, the engine oil level every 3,000 km.
Use Of The Car Under Heavy Conditions
If you use the car mainly under one of the followingconditions:
• trailer or caravan towing;
• dusty roads;
• short (less than 7-8 km) and repeated journeys in sub-zero temperatures;
• frequent engine idling, travelling long distances at low speeds or long term inactivity, perform the following
inspections more frequently than shown on the
Maintenance Schedule;
• check front disc brake pad condition and wear;
• check cleanliness of hood latches, as well as cleanli- ness and lubrication of linkages; • visually inspect the conditions of: engine, transmis-
sion, pipes and tubes (exhaust - fuel - brakes), rubber
parts (boots, sleeves, etc.);
• check battery charge and liquid level (electrolyte);
• visually inspect the condition of auxiliary drive belts;
• check and if necessary change engine oil and oil filter;
• check pollen filter and replace it, if required;
• check air filter and replace, if required.
• check fuel filter and replace, if required.
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ENGINE COMPARTMENT — 2.0L DIESEL (fig. 165)(fig. 165)1 — Engine Coolant Reservoir 5 — Brake Fluid Reservoir
2 — Power Steering Fluid Reservoir 6 — Totally Integrated Power Module (Fuses)
3 — Engine Oil Fill 7 — Air Cleaner Filter
4 — Engine Oil Dipstick 8 — Washer Fluid Reservoir
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Coolant Level
The radiator normally remains completely full, so there
is no need to remove the radiator cap unless checking
for coolant freeze point or replacing coolant. Advise
your service attendant of this. As long as the engine
operating temperature is satisfactory, the coolant
bottle need only be checked once a month. When
additional coolant is needed to maintain the proper
level, it should be added to the coolant bottle. Do not
overfill.
Points To Remember
NOTE:When the vehicle is stopped after a few miles
(kilometers) of operation, you may observe vapor
coming from the front of the engine compartment.
This is normally a result of moisture from rain, snow, or
high humidity accumulating on the radiator and being
vaporized when the thermostat opens, allowing hot
coolant to enter the radiator.
If an examination of your engine compartment shows
no evidence of radiator or hose leaks, the vehicle may
be safely driven. The vapor will soon dissipate.
• Do not overfill the coolant recovery bottle.
• Check coolant freeze point in the radiator and in the coolant recovery bottle. If antifreeze needs to be
added, contents of coolant recovery bottle must also
be protected against freezing.
• If frequent coolant additions are required, or if the level in the coolant recovery bottle does not drop
when the engine cools, the cooling system should be
pressure tested for leaks. • Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is equipped with air conditioning, keep the front of the
condenser clean.
• Do not change the thermostat for Summer or Win- ter operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs
may result in unsatisfactory coolant performance,
poor gas mileage, and increased emissions.
BRAKE SYSTEM
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake fail-
ure and possibly an accident . Driving
with your foot resting or riding on the brake
pedal can result in abnormally high brake tem-
peratures, excessive lining wear, and possible
brake damage.You would not have your full brak-
ing capacity in an emergency.
Master Cylinder – Brake Fluid Level Check
Check the fluid level in the master cylinder immediately
if the “Brake Warning Light” indicates system failure.
Check the fluid level in the master cylinder when
performing underhood services.
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Clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the
brake fluid reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
Fluid level can be expected to fall as the brake pads
wear. Brake fluid level should be checked when pads are
replaced. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturer's recommended brake fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Technical Specifications” for further information.
WARNING!
Use only manufacturer's recom-
mended brake fluid. Refer to “Fluids, Lu-
bricants, and Genuine Parts” in “Technical Speci-
fications” for further information. Using the
wrong type of brake fluid can severely damage
your brake system and/or impair its perfor-
mance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
(Continued)(Continued)
To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all
times. Brake fluid in a open container absorbs
moisture from the air resulting in a lower boiling
point . This may cause it to boil unexpectedly
during hard or prolonged braking, resulting in
sudden brake failure. This could result in a acci-
dent .
Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should
be taken to avoid its contact with these surfaces.
Do not allow petroleum based fluid to con-
taminate the brake fluid. Brake seal components
could be damaged, causing partial or complete
brake failure.This could result in an accident .
MANUAL TRANSMISSION
Fluid Level Check
Visually inspect manual transmission for leakage at each
oil change. Add fluid, if necessary, to maintain the
proper fluid level.
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• It is important that the drain holes in the lower edgesof the doors, rocker panels, and cargo area be kept
clear and open.
• If you detect any stone chips or scratches in the paint, touch them up immediately. The cost of such
repairs is considered the responsibility of the owner.
• If your vehicle is damaged due to an accident or similar cause, which destroys the paint and protec-
tive coating, have your vehicle repaired as soon as
possible. The cost of such repairs is considered the
responsibility of the owner.
• If you carry special cargo such as chemicals, fertiliz- ers, de-icer salt, etc., be sure that such materials are
well packaged and sealed.
• If a lot of driving is done on gravel roads, consider mud or stone shields behind each wheel.
Wheel And Wheel Trim Care
All wheels and wheel trim, especially aluminum and
chrome-plated wheels should be cleaned regularly with
a mild soap and water to prevent corrosion. To remove
heavy soil and/or excessive brake dust, use a nonabra-
sive, non-acidic cleaner. Do not use scouring pads, steel
wool, a bristle brush, or metal polishes. Do not use
oven cleaner. Avoid automatic car washes that use
acidic solutions or harsh brushes that may damage the
wheels’ protective finish.
Stain Repel Fabric Cleaning Procedure – If
Equipped
Stain Repel seats may be cleaned in the following
manner: • Remove as much of the stain as possible by blotting
with a clean, dry towel.
• Blot any remaining stain with a clean, damp towel.
• For tough stains, apply a mild soap solution to a clean, damp cloth and remove the stain. Use a fresh,
damp towel to remove soap residue.
• For grease stains, apply a Multi-Purpose Cleaner or equivalent to a clean, damp cloth and remove the
stain. Use a fresh, damp towel to remove soap
residue.
• Do not use any harsh solvents or any other form of protectants on Stain Repel products.
Interior Care
Instrument Panel Cover
The instrument panel cover has a low glare surface,
which minimizes reflections in the windshield. Do not
use protectants or other products, which may cause
undesirable reflections. Use soap and warm water to
restore the low glare surface.
Cleaning Interior Trim
Interior trim should be cleaned starting with a damp
cloth. Do not use harsh cleaners.
Cleaning Leather Upholstery
Your leather upholstery can be best preserved by
regular cleaning with a damp soft cloth. Small particles
of dirt can act as an abrasive and damage the leather
upholstery and should be removed promptly with a
damp cloth. Stubborn soils can be removed easily with
a soft cloth. Care should be taken to avoid soaking your 231
KNOWING
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CHASSISComponent Fluid, Lubricant, or Genuine Part
Manual TransmissionGrade SAE 75W synthetic lubricant that meets Qualification FIAT
9.55550-MZ6 (TUTELA TRANSMISSION GEARFORCE Contractual Technical
Reference No. F002.F10).
Wheel-Side Constant Velocity Joints Molybdenum disulphide grease, for use at high temperatures. FIAT 9.55580
certification. NL.GI. 1-2 consistency (TUTELA ALL STAR Contractual
Technical Reference No. F702.G07)
Differential-Side Constant Velocity
Joints Grease for constant-velocity joints with low friction coefficient. FIAT 9.55580
certification. NL.GI. 0-2 consistency (TUTELA STAR 700 Contractual Technical
Reference No. F701.C07)
Brake/Clutch Master Cylinder Synthetic fluid, FMVSS no. 116, DOT 4, ISO 4925 SAE J-1704. Qualification
FIAT 9.55597 (TUTELA TOP 4 Contractual Technical Reference No. F001.A93)
Power Steering Reservoir Please refer to your Dealership.
Windshield/Rear Window Washer Fluid Mixture of alcohol, water and surfactants CUNA NC 956-II FIAT 9.55522
certification (TUTELA PROFESSIONAL SC35 Contractual Technical Reference
No. F201.D02)
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CONTENTS
About Your Brakes . . . . . . . . . . . . . . . . . . . . 105,169
ABS (Anti-Lock Brake System) . . . . . . . . . . . . . 106,189
Adding Engine Coolant (Antifreeze) . . . . . . . . . . . . 227
Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Adding Washer Fluid . . . . . . . . . . . . . . . . . . . . . . 224
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . . . 220
Air Conditioner Maintenance . . . . . . . . . . . . . . . . 221
Air Conditioning Filter . . . . . . . . . . . . . . . . . . . 65,221
Air Conditioning Refrigerant . . . . . . . . . . . . . . . . . 221
Air Conditioning System . . . . . . . . . . . . . . . . . 61,221
Air Conditioning, Operating Tips . . . . . . . . . . . . . . . 65
Air Conditioning, Rear Zone . . . . . . . . . . . . . . . . . 62
Air Pressure, Tires . . . . . . . . . . . . . . . . . . . . . 186,235
Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153,159
Airbag Deployment . . . . . . . . . . . . . . . . . . . . . . . 160
Airbag Light . . . . . . . . . . . . . . . . . . . 158,161,164,185
Airbag Maintenance . . . . . . . . . . . . . . . . . . . . . . . 160
Airbag, Side . . . . . . . . . . . . . . . . . . . . . . 154,157,159
Airbag, Window (Side Curtain) . . . . . . . . . 155,157,159
Alarm (Security Alarm) . . . . . . . . . . . . . . . . . . 14,189
Alarm System (Security Alarm) . . . . . . . . . . . . . . 14,16
Alterations/Modifications, Vehicle . . . . . . . . . . . . . . . 5
Anti-Lock Brake System (ABS) . . . . . . . . . . . . . . . 106
Anti-Lock Warning Light . . . . . . . . . . . . . . 106,107,189
Anti-Theft Security Alarm (Theft Alarm) . . . . . . . . . 14
Anti-Theft System . . . . . . . . . . . . . . . . . . . . . . . . 189
Antifreeze (Engine Coolant) . . . . . . . . . . . 226,227,241 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Appearance Care . . . . . . . . . . . . . . . . . . . . . . . . 230
Arming Theft System (Security Alarm) . . . . . . . . . . . 14
Auto Down Power Windows . . . . . . . . . . . . . . . . . 96
Auto Unlock, Doors . . . . . . . . . . . . . . . . . . . . . . . 91
Automatic Dimming Mirror . . . . . . . . . . . . . . . . . . 54 Automatic Door Locks . . . . . . . . . . . . . . . . . . . 90,91
Automatic Headlights . . . . . . . . . . . . . . . . . . . . . . 66
Automatic Oil Change Indicator . . . . . . . . . . . . . . . 22
Automatic Temperature Control (ATC) . . . . . . . . . . 61
Automatic Transaxle
Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Selection Of Lubricant . . . . . . . . . . . . . . . . . . . 243
Auxiliary Electrical Outlet (Power Outlet) . . . . . . . . 82
Auxiliary Power Outlet . . . . . . . . . . . . . . . . . . . . . 82
Back-Up Lights . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Gas Caution . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Keyless Transmitter Replacement (RKE) . . . . . . . . 13
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Belts, Seat . . . . . . . . . . . . . . . . . . . . . . . . . . 133,163
Body Mechanism Lubrication . . . . . . . . . . . . . . . . . 223
Booster Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Brake Assist System . . . . . . . . . . . . . . . . . . . . . . . 108
Brake Control System, Electronic . . . . . . . . . . . . . . 106
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Brake System . . . . . . . . . . . . . . . . . . . . . . . . 105,228 Anti-Lock (ABS) . . . . . . . . . . . . . . . . . . . . . . . 106
Fluid Check . . . . . . . . . . . . . . . . . . . . . . . 228,243
Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . 228
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . 188
Brake, Parking . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105,228
Break-In Recommendations, New Vehicle . . . . . . . . 166
Brightness, Interior Lights . . . . . . . . . . . . . . . . . . . 68
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . 200,201
Bulbs, Light . . . . . . . . . . . . . . . . . . . . . . . . . 165,200 247
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IN AN
EMERGENCY
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SPECIFICATIONSCONTENTS
Dimmer Switch, Headlight . . . . . . . . . . . . . . . . . . . 68 DipsticksOil (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Power Steering . . . . . . . . . . . . . . . . . . . . . . . . 113
Disabled Vehicle Towing . . . . . . . . . . . . . . . . . . . . 213Disposal Antifreeze (Engine Coolant) . . . . . . . . . . . . . . . 227
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Door Locks, Automatic . . . . . . . . . . . . . . . . . . . . . 90
Downshifting . . . . . . . . . . . . . . . . . . . . . . . . . . . 170Driving
On Slippery Surfaces . . . . . . . . . . . . . . . . . . . . 171
Through Flowing, Rising, or Shallow Standing
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Driving to Achieve Maximum Fuel Economy . . . . . . . 22
DVD Player (Video Entertainment System™) . . . . . . 128
Electric Remote Mirrors . . . . . . . . . . . . . . . . . . . . 54
Electrical Outlet, Auxiliary (Power Outlet) . . . . . . . . 82
Electrical Power Outlets . . . . . . . . . . . . . . . . . . . . 82
Electronic Brake Control System . . . . . . . . . . . . . . 106 Anti-Lock Brake System . . . . . . . . . . . . . . . . . . 106
Brake Assist System . . . . . . . . . . . . . . . . . . . . . 108
Electronic Roll Mitigation . . . . . . . . . . . . . . . . . 108
Electronic Stability Program . . . . . . . . . . . . . . . . 109
Traction Control System . . . . . . . . . . . . . . . . . . 108
Electronic Roll Mitigation (ERM) . . . . . . . . . . . . . . 108
Electronic Speed Control (Cruise Control) . . . . . . . . 75
Electronic Stability Program (ESP) . . . . . . . . . . . . . 109
Electronic Vehicle Information Center (EVIC) . . . 18,124
Emergency, In Case of Freeing Vehicle When Stuck . . . . . . . . . . . . . . . 210
Hazard Warning Flasher . . . . . . . . . . . . . . . . . . . 78
Jacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . 190
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166,218 Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Break-In Recommendations . . . . . . . . . . . . . . . . 166
Checking Oil Level . . . . . . . . . . . . . . . . . . . . . . 219
Coolant (Antifreeze) . . . . . . . . . . . . . . . . . 226,242
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Exhaust Gas Caution . . . . . . . . . . . . . . . . . . 99,163
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . 190
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . 219,241,242
Oil Change Interval . . . . . . . . . . . . . . . . . . . 22,219
Oil Filler Cap . . . . . . . . . . . . . . . . . . . . . . 218,219
Oil Filter Disposal . . . . . . . . . . . . . . . . . . . . . . 220
Oil Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . 7
Engine Oil Viscosity . . . . . . . . . . . . . . . . . . . . . . . 219
Enhanced Accident Response Feature . . . . . . . . . . . 159
Entry System, Illuminated . . . . . . . . . . . . . . . . . . . . 70
Event Data Recorder . . . . . . . . . . . . . . . . . . . . . . 161
Exhaust Gas Caution . . . . . . . . . . . . . . . . . 99,163,225
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . 163,225
Express Down Windows . . . . . . . . . . . . . . . . . . . . 13
Exterior Folding Mirrors . . . . . . . . . . . . . . . . . . . . 55
Exterior Light Service . . . . . . . . . . . . . . . . . . . . . 201
Exterior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . 66
Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . 165,201
Fabric Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Filters
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . 220 249
KNOWING
YOURVEHICLE SAFETY
STARTING ANDDRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING AND
CARETECHNICAL
SPECIFICATIONSCONTENTS