2010 NISSAN TIIDA Fuel filter

EC-866
< SERVICE INFORMATION >[MR18DE]
DTC P0455 EVAP CONTROL SYSTEM
DTC P0455 EVAP CONTROL SYSTEM
On Board Diagn
osis LogicINFOID:0000000005532717
This diagnosis detects a very large leak (fuel filler c ap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
• If the fuel filler cap is not tigh tened properly, the MIL may come on.
• Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureINFOID:0000000005532718
CAUTION:
Never remove fuel filler cap during the DTC Confirmation Procedure.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0455
0455 EVAP control system
gross leak detected • EVAP control system has a very large leak
such as fuel filler cap fell off.
• EVAP control system does not operate prop- erly. • Fuel filler cap remains open or fails to
close.
• Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP canister purge volume control
solenoid valve.
• Foreign matter caught in EVAP canister vent control valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
• EVAP purge line rubber tube bent.
• Loose or disconnected rubber tube
• EVAP canister vent control valve and the circuit
• Drain filter
• EVAP canister purge volume control so- lenoid valve and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control valve is missing or damaged.
• EVAP control system pressure sensor
• Refueling EVAP vapor cut valve
• ORVR system leaks
PBIB3640E
Revision: January 20102010 Versa

EC-868
< SERVICE INFORMATION >[MR18DE]
DTC P0455 EVAP CONTROL SYSTEM
Check that the cap is tightened proper
ly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until reteaching sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-527, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-525
.
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7.CHECK DRAIN FILTER
Refer to EC-872, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace drain filter.
8.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
• EVAP canister vent control is installed properly. Refer to EC-529, "
Removal and Installation".
• EVAP canister vent control valve.
Refer to EC-840, "
Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP cani ster vent control valve and O-ring.
9.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
For the location of EVAP service port (2), refer to EC-525, "
Description".
• EVAP canister purge volume control solenoid valve (1)
Revision: January 20102010 Versa

DTC P0456 EVAP CONTROL SYSTEMEC-873
< SERVICE INFORMATION > [MR18DE]
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DTC P0456 EVAP CONTROL SYSTEM
On Board Diagnosis LogicINFOID:0000000005532721
This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak
diagnosis.
If ECM judges a leak which corresponds to a very
small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK.
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
• If the fuel filler cap is not tigh tened properly, the MIL may come on.
• Use only a genuine NISSAN rubber tube as a replacement.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0456
0456 Evaporative emission
control system very
small leak (negative
pressure check) • EVAP system has a very small leak.
• EVAP system does not operate prop-
erly. • Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
• Foreign matter caught in EVAP canister vent con- trol valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
• EVAP purge line rubber tube bent
• Loose or disconnected rubber tube
• EVAP canister vent control valve and the circuit
• EVAP canister purge volume control solenoid valve and the circuit
• Fuel tank temperature sensor
• Drain filter
• O-ring of EVAP canister vent control valve is miss- ing or damaged
• EVAP canister is saturated with water
• EVAP control system pressure sensor
• Refueling EVAP vapor cut valve
• ORVR system leaks
• Fuel level sensor and the circuit
• Foreign matter caught in EVAP canister purge vol- ume control solenoid valve
PBIB3640E
Revision: January 20102010 Versa

EC-880
< SERVICE INFORMATION >[MR18DE]
DTC P0456 EVAP CONTROL SYSTEM
NG >> Replace fuel level sensor unit.
25.CHECK INTERMITTENT INCIDENT
Refer to EC-632
.
>> INSPECTION END
Component InspectionINFOID:0000000005532725
DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check t hat it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.
PBIB3641E
Revision: January 20102010 Versa

EM-1
ENGINE
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SECTION EM
A
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O P
CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Drain Coolant .....................................5
Precaution for Disconnecting Fuel Piping ........... ......5
Precaution for Removal and Disassembly ................5
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
5
Precaution for Assembly and Installation ..................5
Parts Requiring Angular Tightening ..........................6
Precaution for Liquid Gasket ............................... ......6
PREPARATION ............................................8
PREPARATION .............................................. .....8
Special Service Tools .......................................... ......8
Commercial Service Tools ........................................9
SYMPTOM DIAGNOSIS ..............................12
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
12
NVH Troubleshooting - Engine Noise ................. ....12
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
13
ON-VEHICLE MAINTENANCE ....................14
DRIVE BELTS ................................................ ....14
Checking ............................................................. ....14
Tension Adjustment ................................................14
Removal and Installation .........................................15
AIR CLEANER FILTER .................................. ....17
Removal and Installation ..................................... ....17
SPARK PLUG ...................................................18
Exploded View .........................................................18
Removal and Installation .........................................18
CAMSHAFT VALVE CLEARANCE ..................20
Inspection and Adjustment ......................................20
COMPRESSION PRESSURE ...........................23
Inspection ................................................................23
ON-VEHICLE REPAIR .................................24
DRIVE BELT IDLER PULLEY ..........................24
Exploded View ..................................................... ....24
Removal and Installation .........................................24
AIR CLEANER AND AIR DUCT .......................26
Exploded View .........................................................26
Removal and Installation .........................................26
Inspection ................................................................27
INTAKE MANIFOLD .........................................28
Exploded View .........................................................28
Removal and Installation .........................................28
EXHAUST MANIFOLD ......................................31
Exploded View .........................................................31
Removal and Installation .........................................31
FUEL INJECTOR AND FUEL TUBE ................34
Exploded View .........................................................34
Removal and Installation .........................................34
Inspection ................................................................38
OIL PAN (LOWER) ...........................................39
Exploded View .........................................................39
Removal and Installation .........................................39
Inspection ................................................................41
OIL PAN (UPPER) AND OIL STRAINER .........42
Component ..............................................................42
Revision: January 20102010 Versa

EM-2
Removal and Installation ........................................42
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................
46
Exploded View ........................................................46
Removal and Installation ........................................46
TIMING CHAIN ............................................... ...49
Exploded View ..................................................... ...49
Removal and Installation ........................................49
Inspection ...............................................................57
CAMSHAFT .......................................................59
Exploded View ..................................................... ...59
Removal and Installation ........................................59
Inspection ...............................................................65
OIL SEAL ...........................................................70
VALVE OIL SEAL .................................................. ...70
VALVE OIL SEAL : Removal and Installation .........70
FRONT OIL SEAL .................................................. ...70
FRONT OIL SEAL : Removal and Installation ........71
REAR OIL SEAL .................................................... ...71
REAR OIL SEAL : Removal and Installation ..........71
CYLINDER HEAD ........................................... ...73
Removal and Installation ..................................... ...73
Disassembly and Assembly ....................................76
REMOVAL AND INSTALLATION ...............82
ENGINE ASSEMBLY ...................................... ...82
Exploded View ..................................................... ...82
Removal and Installation ........................................82
Inspection ...............................................................85
DISASSEMBLY AND ASSEMBLY .............87
ENGINE STAND SETTING ............................. ...87
Setting ................................................................. ...87
ENGINE UNIT ....................................................88
Disassembly ........................................................ ...88
Assembly ................................................................88
CYLINDER BLOCK ...........................................89
Exploded View ..................................................... ...89
Disassembly and Assembly ....................................90
Inspection ...............................................................97
HOW TO SELECT PISTON AND BEARING ...106
Description ........................................................... ..106
Connecting Rod Bearing .......................................106
Main Bearing .........................................................108
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ..
111
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
111
General Specification ........................................... .111
Drive Belts .............................................................111
Spark Plug ............................................................112
Exhaust Manifold ..................................................112
Camshaft ...............................................................112
Cylinder Head .......................................................114
Cylinder Block .......................................................116
Connecting Rod Bearing .......................................119
Main Bearing .........................................................120
MR18DE
SERVICE INFORMATION .. .......................
122
PRECAUTIONS .............................................. ..122
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
122
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
122
Precaution for Procedure without Cowl Top Cover .123
Precaution for Drain Coolant .................................123
Precaution for Disconnecting Fuel Piping ............ .123
Precaution for Removal and Disassembly ............123
Precaution for Inspection, Repair and Replace-
ment ......................................................................
123
Precaution for Assembly and Installation ............. .123
Parts Requiring Angular Tightening ......................124
Precaution for Liquid Gasket .................................124
PREPARATION ................................................126
Special Service Tool ............................................ .126
Commercial Service Tool ......................................128
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
130
NVH Troubleshooting - Engine Noise .................. .130
Use the Chart Below to Help You Find the Cause
of the Symptom .................................................... .
131
DRIVE BELTS ..................................................132
Component .......................................................... .132
Checking Drive Belts .............................................132
Tension Adjustment ..............................................132
Removal and Installation .......................................132
Component .......................................................... .133
Removal and Installation of Drive Belt Auto Ten-
sioner ....................................................................
133
AIR CLEANER AND AIR DUCT .......................135
Component .......................................................... .135
Removal and Installation .......................................135
Changing Air Cleaner Filter ...................................136
INTAKE MANIFOLD ....................................... ..137
Component .......................................................... .137
Removal and Installation .......................................137
EXHAUST MANIFOLD ................................... ..140
Component .......................................................... .140
Removal and Installation .......................................140
Revision: January 20102010 Versa

PREPARATIONEM-127
< SERVICE INFORMATION > [MR18DE]
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ST16610001
(J-23907)
Pilot bushing puller
Removing crankshaft pilot bushing
KV11103000
( — )
Pulley puller Removing crankshaft pulley
KV991J0050
(J-44626)
Air fuel sensor Socket Loosening or tightening air fuel ratio sen-
sor
a: 22 mm (0.87 in)
KV10114400
(J-38365)
Heated oxygen sensor wrench Loosening or tightening rear heated oxy-
gen sensor
a: 22 mm (0.87 in)
KV11105210
(J-44716)
Stopper plate Securing drive plate and flywheel
KV10115600
(J-38958)
Valve oil seal drift Installing valve oil seal
Use side A.
a: 20 (0.79) dia
.
b: 13 (0.51) dia.
c: 10.3 (0.406) dia .
d: 8 (0.31) dia.
e: 10.7 (0.421)
f: 5 (0.20)
KV10115801
(—)
Oil filter wrench Removing and installing oil filter
a: 64.3 mm (2.531 in)
Tool number
(Kent-Moore No.)
Tool name
Description
NT045
NT676
LBIA0444E
NT636
ZZA0009D
S-NT603
S-NT375
Revision: January 20102010 Versa

FL-1
ENGINE
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SECTION FL
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FL
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CONTENTS
FUEL SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
FUEL SYSTEM ....................................................5
Checking Fuel Line ............................................. ......5
General Precaution .............................................. .....5
FUEL LEVEL SENSOR UNIT, FUEL FILTER
AND FUEL PUMP ASSEMBLY .........................
6
Component ...............................................................6
Removal and Installation ..........................................6
FUEL TANK ......................................................12
Component .......................................................... ....12
Removal and Installation .........................................12
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
17
Standard and Limit ..................................................17
Revision: January 20102010 Versa