QUICK REFERENCE CHART: VERSA
2010
MR18DE
Front brake Brake model AD22VKCylinder bore diameter 53.97 mm (2.125 in)
Pad
Length × width × thickness 11 5 . 0 m m
× 41.0 mm × 9.0 mm
(4.528 in × 1.614 in × 0.354 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20 Cylinder bore diameter 15.87 mm (0.625 in) 17.46 mm (0.687 in)
Drum inner diameter 203 mm (7.992 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Brake booster Booster model C255 Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
Front brake Brake model CLZ25VF Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness 125.6 mm
× 48.0 mm × 9.5 mm
(4.945 in × 1.890 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model LT23 Cylinder bore diameter 19.06 mm (0.750 in)
Drum inner diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 23.81 ± 0.015 mm (0.937 ± 0.001 in)
Brake booster Booster model C255 Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
AT-294
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
• Wrap a small suitable tool (A) with vinyl tape and use it to insertvalves into their proper positions.
• Install retainer plates (1).
- While pushing plug or return spring, install retainer plate (1) using a suitable tool (A).
1-2 Accumulator Valve
• Install 1-2 accumulator valve (1), 1-2 accumulator valve spring and
plug. Align 1-2 accumulator retainer plate (2) from opposite side of
control valve body.
• Install 1-2 accumulator valve piston spring (3), 1-2 accumulator
piston (4), plug (5) and retainer plate (6).
Retainer Plate (Control Valve Upper Body)
Install proper retainer plates.
Unit: mm (in)
Control Valve Lower BodyINFOID:0000000005397440
COMPONENTS
SCIA7138E
SCIA7139E
SCIA7182E
Lo-
cat-
ion Retainer plate designation
Width “A” Length “B”
L14 Pilot valve
6.0 (0.236)21.5 (0.846)
L15 1-2 accumulator valve
40.5 (1.594)
1-2 accumulator piston
L16 1st reducing valve 21.5 (0.846)
L17 3-2 timing valve
L18 Overrun clutch reducing valve 24.0 (0.945)
L19 Torque converter relief valve 21.5 (0.846)
L20 Torque converter clutch control valve 28.0 (1.102)
L21 Cooler check valve 24.0 (0.945)
SAT086F
Revision: January 20102010 Versa
REPAIR FOR COMPONENT PARTSAT-297
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
Install control valves.
For installation procedures, refer to AT-290, "
Control Valve Upper
Body".
Retainer Plate (Control Valve Lower Body)
Install proper retainer plates.
Unit: mm (in)
Reverse ClutchINFOID:0000000005397441
COMPONENTS
DISASSEMBLY
SCIA4978E
Lo-
cat- ion Retainer plate designation Width “A” Length “B” Type
L3 Pressure regulator valve 6.0
(0.236) 28.0
(1.102) I
L4 Overrun clutch control valve
L5 Accumulator control valve
L6 Shift valve A
L7 Shuttle valve
L12 Shift valve B 17.0
(0.669) 24.0
(0.945) II
L13 Pressure modifier valve 6.0
(0.236) 28.0
(1.102) I
SAT089F
1. Reverse clutch drum
2. D-ring 3. Seal lip
4. Reverse clutch piston 5. Spring retainer assembly 6. Snap ring
7. Dish plate 8. Driven plate 9. Retaining plate
10. Snap ring 11. Drive plate
SCIA6939J
Revision: January 20102010 Versa
AT-378
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive
INFOID:0000000005397464
DIFFERENTIAL SIDE GEAR CLEARANCE
DIFFERENTIAL SIDE BEARING END PL AY (FOR HR16DE ENGINE MODELS)
BEARING PRELOAD (FOR MR18DE ENGINE MODELS)
TURNING TORQUE (FOR MR18DE ENGINE MODELS)
Planetary CarrierINFOID:0000000005397465
Oil PumpINFOID:0000000005397466
Input ShaftINFOID:0000000005397467
SEAL RING CLEARANCE
SEAL RING
Unit: mm (in)
Reduction Pinion GearINFOID:0000000005397468
TURNING TORQUE
Band ServoINFOID:0000000005397469
RETURN SPRINGS
Clearance between side gear and differential case with washer [mm (in)] 0.1 - 0.2 (0.004 - 0.008)
Differential side bearing end play mm (in)0 - 0.15 (0 - 0.0059)
Differential side bearing preload mm (in)0.05 - 0.09 (0.0020 - 0.0035)
Turning torque of final drive assembly N-m (kg-cm, in-lb)0.68 - 1.26 (7.0 - 13.0, 6.0 - 11.0)
Clearance between planetary carrier and pinion washer [mm (in)]Standard 0.15 - 0.70 (0.0059 - 0.0276)
Allowable limit
0.80 (0.0315)
Oil pump side clearance 0.02 - 0.04 (0.0008 - 0.0016)
Clearance between oil pump housing and outer gear [mm (in)] Standard
0.08 - 0.15 (0.0031 - 0.0059)
Allowable limit 0.15 (0.0059)
Oil pump cover seal ring clearance [mm (in)] Standard
0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Input shaft seal ring clearance [mm (in)] Standard 0.08 - 0.23 (0.0031 - 0.0091)
Allowable limit
0.23 (0.091)
Outer diameter Inner diameter Width
24 (0.94) 20.4 (0.803) 1.97 (0.0776)
Turning torque of reduction pinion gear [N·m (kg-m, in-lb)] 0.11 - 0.69 (0.01 - 0.07, 1 - 6)
Revision: January 20102010 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)AT-379
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
Unit: mm (in)
Output ShaftINFOID:0000000005397470
SEAL RING CLEARANCE
SEAL RING
Unit: mm (in)
TURNING TORQUE (FOR HR16DE ENGINE MODELS)
END PLAY (FOR MR18DE ENGINE MODELS)
Bearing RetainerINFOID:0000000005397471
SEAL RING CLEARANCE
Total End PlayINFOID:0000000005397472
Reverse Clutch End PlayINFOID:0000000005397473
Removal and InstallationINFOID:0000000005397474
Shift Solenoid ValvesINFOID:0000000005397475
Return spring Free length
2nd servo return sp ring 32.5 (1.280)
OD servo return sp ring 38.52 (1.5165)
Output shaft seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit
0.25 (0.0098)
Outer diameter Inner diameter Width
29.5 (1.161) 26.2 (1.031)1.95 (0.0768)
Turning torque of output shaft ·m (kg-m, in-lb) 0.25 - 0.88 (0.03 - 0.08, 3 - 7)
Output shaft end play mm (in) 0 - 0.5 (0 - 0.020)
Bearing retainer seal ring clearance [mm (in)]Standard 0.10 - 0.27 (0.0039 - 0.0106)
Allowable limit
0.27 (0.0106)
Total end play [mm (in)] 0.25 - 0.55 (0.0098 - 0.0217)
Reverse clutch end play [mm (in)] 0.65 - 1.0 (0.0256 - 0.039)
Engine HR16DE MR18DE
Distance between end of converter housing and torque converter [mm (in)] 16.2 (0.638)14.4 (0.567)
Gear position 1234
Shift solenoid valve A ON (Closed)OFF (Open)OFF (Open)ON (Closed)
Shift solenoid valve B ON (Closed)ON (Closed) OFF (Open)OFF (Open)
Revision: January 20102010 Versa
BR-40
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005397007
HR16DE
MR18DE
TypeWith ABS only or VDC/TCS/ABSWithout ABS
Front brake Brake model AD22VK
Cylinder bore diameter 53.97 mm (2.125 in)
Pad
Length × width × thickness 115.0 mm ×
41.0 mm × 9.0 mm
(4.528 in × 1.614 in × 0.354 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20
Cylinder bore diameter 15.87 mm (0.625 in)17.46 mm (0.687 in)
Drum inner diameter 203 mm (7.992 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
Front brake Brake modelCLZ25VF
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness 125.6 mm
× 48.0 mm × 9.5 mm
(4.945 in × 1.890 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model LT23
Cylinder bore diameter 19.06 mm (0.750 in)
Drum inner diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 23.81 ± 0.015 mm (0.937 ± 0.001 in)
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
Revision: January 20102010 Versa
CVT-46
< SERVICE INFORMATION >[RE0F08B]
TROUBLE DIAGNOSIS
CAUTION:
Lock-up clutch is engaged when vehicle speed is approximately 18 km/h (11 MPH) to 90 km/h (56 MPH).
TCM Terminal and Reference ValueINFOID:0000000005397796
TCM HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR TCM
Data are reference values and are measured between each terminal and ground.
Engine type Throttle position Shift patternEngine speed (rpm)
At 40 km/h (25 MPH) At 60 km/h (37 MPH)
MR18DE 8/8
“D” position
Overdrive-off mode “L” position 3,600 - 4,500
4,400 - 5,300
2/8 “D” position
1,300 - 3,100 1,400 - 3,500
Overdrive-off mode 2,200 - 3,000 2,800 - 3,600
“L” position 3,100 - 4,000 3,800 - 4,700
WCIA0717E
Te r m i n a lWire
color Item
ConditionData (Approx.)
1GR Line pressure
solenoid valve
and Release your foot from the accelerator pedal.
5.0 - 7.0 V
Press the accelerator pedal all the way down. 1.0 - 3.0 V
2LG Secondary pres-
sure solenoid
valve Release your foot from the accelerator pedal.
5.0 - 7.0 V
Press the accelerator pedal all the way down. 3.0 - 4.0 V
3SB Torque converter
clutch solenoid
valve When vehi-
cle cruises in
“D” position.When CVT performs lock-up.
6.0 V
When CVT does not perform lock-up. 1.0 V
4BR Lock-up select
solenoid valve Selector lever in “P” and “N
” positions Battery voltage
Wait at least for 5 seconds with the selector lever in
“R”, “D” and “L” positions 0 V
5 L CAN-H ——
6 P CAN-L ——
10 R Power supply —
Battery voltage
—0 V
11 L Step motor A Within 2 seconds after ignition switch ON, the time measurement by using the pulse width measurement function (Hi level) of CONSULT-III.*1
*1: A circuit tester cannot be used to test this item. 30.0 msec
12 Y Step motor B 10.0 msec
13 G ROM assembly ——
Revision: January 20102010 Versa
TROUBLE DIAGNOSISCVT-47
< SERVICE INFORMATION > [RE0F08B]
D
E
F
G H
I
J
K L
M A
B
CVT
N
O P
14 Y ROM assembly ——
15 G ROM assembly ——
18 GR P RANGE SW Selector lever in “P” po
sition. Battery voltage
Other than above position. 0 V
19 R Power supply —
Battery voltage
—0 V
20 W Step motor C Within 2 seconds after ignition switch ON, the time measurement by using the pulse width measurement function (Hi level) of CONSULT-III.*1
*1: A circuit tester cannot be used to test this item. 30.0 msec
21 P Step motor D 10.0 msec
22 BR R RANGE SW Selector lever in “R” position.
Battery voltage
Other than above position. 0 V
25 B Ground Always0 V
26 W N RANGE SW Selector lever in “N” position.
Battery voltage
Other than above position. 0 V
28 Y Power supply
(memory back-
up) Always
Battery voltage
29 R Secondary
speed sensor
When driving [“D” position, 20 km/h (12 MPH)].
570 Hz
30 Y Power supply
(memory back-
up) Always
Battery voltage
31 LG K-LINE ——
37 L Secondary pres-
sure sensor
and “N” position idle
1.0 V
38 V Primary speed
sensor When driving [“L” position, 20 km/h (12 MPH)].
1250 Hz
41* — —— ——
42 LG Sensor ground Always 0 V
43 SB D RANGE SW Selector lever in “D” position.
Battery voltage
Other than above position. 0 V
44 W L RANGE SW Selector lever in “” position.
Battery voltage
Other than above position. 0 V
Te r m i n a l
Wire
color Item
ConditionData (Approx.)
Revision: January 20102010 Versa