EM-8
< PREPARATION >[HR16DE]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000005398033
Tool number
(Kent-Moore No.)
Tool nameDescription
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing oil pan (lower and upper) etc.
KV10116200
(J-26336-B)
Valve spring compressor
1. KV10115900
(J-26336-20)
Attachment
2. KV10109220
( — )
Adapter Disassembling and assembling valve mecha-
nism
Part (1) is a component of KV10116200, but
Part (2) is not so.
KV10112100
(BT-8653-A)
Angle wrench Tightening bolts for bearing cap, cylinder
head, etc. in angle
KV10117100
( — )
Heated oxygen sensor wrench Loosening or tightening heated oxygen sen-
sor 1
For 22 mm (0.87 in) width hexagon nut
KV10107902
(J-38959)
Valve oil seal puller
1. KV10116100
( — )
Valve oil seal puller adapter Removing valve oil seal
KV10115600
(J-38958)
Valve oil seal drift Installing valve oil seal
Use side A.
a: 20 mm (0.79 in) dia. d: 8 mm (0.31 in) dia.
b: 13 mm (0.51 in) dia. e: 10.7 mm (0.421 in)
c: 10.3 mm (0.406 in) dia. f: 5 mm (0.20 in)
Unit: mm (in)
S-NT046
PBIC1650E
S-NT014
NT379
SZNT605
S-NT603
Revision: January 20102010 Versa
CYLINDER BLOCKEM-103
< DISASSEMBLY AND ASSEMBLY > [HR16DE]
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• Remove engine oil and dust on crankshaft pin and the surfaces of each bearing completely.
• Cut a plastigage slightly shorter than the bearing width,
and place it in crankshaft axial direction, avoiding oil
holes.
• Install connecting rod bearings to connecting rod and c ap, and tighten connecting rod bolts to the specified
torque. Refer to EM-90, "
Disassembly and Assembly".
CAUTION:
Never rotate crankshaft.
• Remove connecting rod cap and bearing, and using the scale on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING OIL CLEARANCE
Method by Calculation
• Install main bearings to cylinder block and main bearing cap, and tighten main bearing cap bolts to the spec-ified torque. Refer to EM-90, "
Disassembly and Assembly".
• Measure the inner diameter of main bearing with a bore gauge.
(Bearing oil clearance) = (Main bearing inner diameter) – (Crank-
shaft main journal diameter)
• If the clearance exceeds the limit, select proper main bearing according to main bearing inner diameter and crankshaft main
journal diameter to obtain the specified bearing oil clearance.
Refer to EM-108, "
MainBearing".
Method of Using Plastigage
• Remove engine oil and dust on crankshaft main journal and the surfaces of each bearing completely.
• Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.
• Install main bearings to cylinder block and main bearing cap, and tighten main bearing cap bolts to the spec-
ified torque. Refer to EM-90, "
Disassembly and Assembly".
CAUTION:
Never rotate crankshaft.
• Remove main bearing cap and bearings, and using the scale on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING CRUSH HEIGHT
PBIC1149E
Standard : Refer to EM-120, "Main Bearing".
PBIC1644E
PBIC1149E
Revision: January 20102010 Versa
EM-116
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*1 : Diameter made by intersection point of conic angles α
1 and α2
*
2 : Diameter made by intersection point of conic angles α 2 and α3
*
3 : Machining data
VALVE SPRING
Cylinder BlockINFOID:0000000005398093
CYLINDER BLOCK
Valve seat outer diameter “d” Intake 31.497 - 31.513 (1.2400 - 1.2407) 31.997 - 32.013 (1.2597 - 1.2604)
Exhaust 25.997 - 26.013 (1.0235 - 1.0241) 26.497 - 26.513 (1.0432 - 1.0438)
Valve seat interference fit Intake
0.081 - 0.113 (0.0032 - 0.0044)
Exhaust
Diameter “d1”*
1Intake 29.0 (1.142)
Exhaust 23.0 (0.906)
Diameter “d2”*
2Intake 30.6 - 30.8 (1.205 - 1.213)
Exhaust 24.9 - 25.1 (0.980 - 0.988)
Angle “ α1” Intake
60°
Exhaust 45°
Angle “ α2” Intake
89°45 ′ - 90 °15 ′
Exhaust
Angle “ α3” Intake
120°
Exhaust
Contacting width “W”*
3Intake 1.05 - 1.35 (0.0413 - 0.0531)
Exhaust 1.25 - 1.55 (0.0492 - 0.0610)
Height “h” Intake
6.0 (0.236) 5.45 (0.215)
Exhaust 5.43 (0.214)
Depth “H” 6.0 (0.236)
ItemsStandard
Free height 42.26 mm (1.6638 in)
Installation height 32.40 mm (1.2756 in)
Installation load 136 - 154 N (13.9 - 15.7 kg, 31 - 35 lb)
Height during valve open 23.96 mm (0.9433 in)
Load with valve open 262 - 296 N (26.7 - 30.2 kg, 59 - 67 lb)
Items Limit
Valve spring squareness 1.8 mm (0.071 in)
Revision: January 20102010 Versa
CYLINDER BLOCKEM-219
< SERVICE INFORMATION > [MR18DE]
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• Install connecting rod bearings (2) to connecting rod (3) and con-
necting rod bearing cap (1), and tighten connecting rod bolts to the
specified torque. Refer to EM-196, "
Disassembly and Assembly"
for tightening procedure.
• Measure the inner diameter of connecting rod bearing with an inside micrometer.
(Bearing oil clearance) = (Connecting rod bearing inner diameter)
– (Crankshaft pin journal diameter)
• If clearance exceeds the limit, select proper connecting rod bearing according to connecting rod big end diameter and crankshaft pin journal diameter to obtain specified bearing oil clearance. Refer to EM-205,
"How to Select Piston and Bearing".
Method of Using Plastigage
• Remove engine oil and dust on crankshaft pin and the surfaces of each bearing completely.
• Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.
• Install connecting rod bearings to connecting rod and c ap, and tighten connecting rod bolts to the specified
torque. Refer to EM-196, "
Disassembly and Assembly" for the tightening procedure.
CAUTION:
Never rotate crankshaft.
• Remove connecting rod cap and bearing, and using the scale (A) on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING OIL CLEARANCE
Method by Calculation
• Install main bearings (3) to cylinder block (1) and main bearing cap(2), and tighten main bearing cap bolts to the specified torque.
Refer to EM-196, "
Disassembly and Assembly" for the tightening
procedure.
• Measure the inner diameter of main bearing with a bore gauge.
(Bearing oil clearance) = (Main bearing inner diameter) – (Crank-
shaft main journal diameter)
A : Example
B : Inner diameter measuring direction
Standard : 0.037 - 0.047 mm (0.0015 - 0.0019 in)
Limit : 0.07 mm (0.0028 in)
PBIC3275J
PBIC3276J
A : Example
B : Inner diameter measuring direction
Standard: No. 1, 4 and 5 journals : 0.024 - 0.034 mm (0.0009 - 0.0013 in)
No. 2 and 3 journals : 0.012 - 0.022 mm (0.0005 - 0.0009 in)
Limit : 0.065 mm (0.0026 in)
PBIC3277J
Revision: January 20102010 Versa
EM-220
< SERVICE INFORMATION >[MR18DE]
CYLINDER BLOCK
• If clearance exceeds the limit, select proper main
bearing according to main bearing inner diameter and
crankshaft main journal diameter to obtain specified bearing oil clearance. Refer to EM-205, "
How to Select
Piston and Bearing".
Method of Using Plastigage
• Remove engine oil and dust on crankshaft main journal and the surfaces of each bearing completely.
• Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.
• Install main bearings to cylinder block and main bearing cap, and tighten main bearing cap bolts to the spec- ified torque. Refer to EM-196, "
Disassembly and Assembly" for the tightening procedure.
CAUTION:
Never rotate crankshaft.
• Remove main bearing cap and bearings, and using the scale (A) on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING CRUSH HEIGHT
• When main bearing cap is removed after being tightened to thespecified torque with main bearings (1) installed, the tip end of
bearing must protrude (B). Refer to EM-196, "
Disassembly and
Assembly" for the tightening procedure.
• If the standard is not met, replace main bearings.
CONNECTING ROD BEARING CRUSH HEIGHT
• When connecting rod bearing cap is removed after being tightened to the specified torque with connecting rod bearings (1) installed,
the tip end of bearing must protrude. Refer to EM-196, "
Disassem-
bly and Assembly" for the tightening procedure (B).
• If the standard is not met, replace connecting rod bearings.
MAIN BEARING CAP BOLT OUTER DIAMETER
PBIC3278J
A : Example
Standard : There must be crush height.
PBIC3279J
A : Example
Standard : There must be crush height.
PBIC3279J
Revision: January 20102010 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)EM-227
< SERVICE INFORMATION > [MR18DE]
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Unit: mm (in)
Valve Seat
Unit: mm (in)
*: Diameter made by intersection point of conic angles (
α1) and ( α2)
*
2 : Diameter made by intersection point of conic angles ( α2) and α 3)
*
3 : Machining data
CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in)
Items StandardLimit
Valve seal installed height 15.1 - 15.7 (0.594 - 0.618) —
Items StandardOversize [0.5 (0.02)] (Service)
Cylinder head seat recess diameter (D) Intake 34.700 - 34.727 (1.3661 - 1.3672) 35.200 - 35.227 (1.3858 - 1.3869)
Exhaust 28.700 - 28.727 (1.1299 - 1.1310) 29.200 - 29.227 (1.1496 - 1.1507)
Valve seat outer diameter (d) Intake 34.808 - 34.824 (1.3704 - 1.3710) 35.308 - 35.324 (1.3901 - 1.3907)
Exhaust 28.808 - 28.824 (1.1342 - 1.1348) 29.308 - 29.324 (1.1539 - 1.1545)
Valve seat interference fit 0.081 - 0.124 (0.0032 - 0.0049)
Diameter (d1)*
1Intake 31.8 (1.252)
Exhaust 25.3 (0.996)
Diameter (d2)*
2Intake 33.1 - 33.6 (1.303 - 1.323)
Exhaust 26.9 - 27.4 (1.059 - 1.079)
Angle ( α1) Intake
60°
Exhaust 45°
Angle ( α2) 88°45 ′ - 90 °15 ′
Angle ( α3) 120°
Contacting width (W)*
3Intake 1.0 - 1.4 (0.039 - 0.055)
Exhaust 1.2 - 1.6 (0.047 - 0.063)
Height (h) Intake
5.9 - 6.0 (0.232 - 0.236) 5.03 - 5.13 (0.1980 - 0.2020)
Exhaust 5.9 - 6.0 (0.232 - 0.236) 4.95 - 5.05 (0.1949 - 0.1988)
Depth (H) Intake
6.04 (0.2378)
Exhaust 6.05 (0.2382)
PBIC2745E
Items Standard Limit
Camshaft journal oil clearance No. 1
0.045 - 0.086 (0.0018 - 0.0034)
0.15 (0.0059)
No. 2, 3, 4, 5 0.030 - 0.071 (0.0012 - 0.0028)
Camshaft bracket inner diameter No. 1
28.000 - 28.021 (1.1024 - 1.1032) —
No. 2, 3, 4, 5 25.000 - 25.021 (0.9843 - 0.9851) —
Revision: January 20102010 Versa
GI-46
< SERVICE INFORMATION >
IDENTIFICATION INFORMATION
CVT NUMBER
DimensionsINFOID:0000000005399865
Unit: mm (in)
Wheels & TiresINFOID:0000000005399866
HR16DE
MR18DE
: Vehicle front
PCIB1612E
LAIA0074E
Overall lengthHatchback: 4,297 (169.2) Sedan: 4473 (176.1)
Overall width 1,695 (66.7)
Overall height 1,538 (60.5)
Front tread 1,480 (58.3)
Rear tread 1,485 (58.5)
Wheelbase 2,600 (102.4)
Road wheel St ee l
Size 14 x 5.0 JJ
Offset mm (in)40 (1.57)
Tire size
Conventional 185/65R14
Spare T125/70D15
Road wheel St ee l
Size 15 x 5.5 JJ
Offset mm (in)40 (1.57)
Road wheel Aluminum
Size 15 x 5.5 JJ
Offset mm (in)40 (1.57)
Road wheel Aluminum
Size 16 X 5.5 JJ
Offset mm (in)40 (1.57)
Revision: January 20102010 Versa
FRONT FOG LAMPLT-49
< SERVICE INFORMATION >
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1. Check continuity between front fog lamp harness connector and ground.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-28, "Removal and
Installation of IPDM E/R" .
NG >> Repair harness or connector.
Aiming AdjustmentINFOID:0000000005394924
The front fog lamp is a semi-sealed beam type whic h uses a replaceable halogen bulb. Before performing
aiming adjustment, make sure of the following.
• Keep all tires inflated to correct pressure.
• Place vehicle on level surface.
• Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver’s position). Coolant, engine oil filled up to correct level and full fuel tank, spare tire, jack and tools are properly stowed.
Adjust aiming in the vertical direction by turning the adjusting screw (A).
1. Set the distance (C) between the screen and the c enter of front fog lamp lens as shown.
• Vertical center line of fog lamp (E).
2. Turn front fog lamps (1) to ON.
3. Adjust front fog lamps using adjusting screw so that the top edge of the high intensity zone (A) is as shown.
NOTE:
When performing adjustment, if necessary, cover the headlamps
and opposite front fog lamp.
Front fog lamp connector Terminal
Ground Continuity
RH E28
2Y es
LH E27
PKIA6277E
PKIC1070E
Aiming distance from center of fog lamp to screen (C) 10 m (32.8 ft)
Fog lamp beam width (D) 870 mm (34.3 in)
Distance from ground to bottom edge of high intensity
zone (B) 220 mm (8.7 in)
Distance from bottom edge to top edge of high intensity
zone (A) 21.75 mm (0.9 in)
LKIA0931E
Revision: January 20102010 Versa