TROUBLE DIAGNOSIS FOR SYMPTOMSAT-201
< SERVICE INFORMATION >
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- Overrun clutch control valve
- Overrun clutch solenoid valve
3. Disassemble A/T. Refer to AT-257, "
Disassembly" .
4. Check the following items:
- Servo piston assembly
- Brake band
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK SYMPTOM
Check again. Refer to AT-62, "
Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8.CHECK TCM
1. Check TCM input/output signals. Refer to AT-75, "
TCM Terminal and Reference Value" .
2. If NG, recheck TCM pin terminals for dam age or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Vehicle Does Not Decelerate by Engine BrakeINFOID:0000000005397411
SYMPTOM:
• Vehicle does not decelerate by engine brake when shifting from 22 (12 ) to 11“Cruise Test — Part 3”.
• Vehicle does not decelerate by engi ne brake when OD OFF (OD OFF indicator lamp is on) on “Cruise
Test — Part 3”.
• Vehicle does not decelerate by engi ne brake when shifting A/T from “D” to “2” position on “Cruise
Test — Part 3”.
DIAGNOSTIC PROCEDURE
1.CHECK CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to AT-77, "
CONSULT-III Function (TRANSMISSION)" or AT-82, "Diagnosis Pro-
cedure without CONSULT-III" .
Is a malfunction in CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 8 7 .
NO >> GO TO 2.
2.CHECK OVERDRIVE CO NTROL SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch ON. (Do not start engine)
2. Select “TCM INPUT SIGNALS” in “DATA MONI TOR” mode for “TRANSMISSION” with CONSULT-III.
3. Read out “OVERDRIVE SW”.
Check the signal of the overdrive control switch is indicated properly.
SAT778B
Revision: January 20102010 Versa
AT-204
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
- Overrun clutch solenoid valve
3. Disassemble A/T. Refer to AT-257, "
Disassembly" .
4. Check the following.
- Overrun clutch assembly. Refer to AT-307, "
Forward and Overrun Clutches" .
- Low & reverse brake assembly. Refer to AT-314, "
Low & Reverse Brake" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10.CHECK SYMPTOM
Check again. Refer to AT-62, "
Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
11 .CHECK TCM
1. Check TCM input/output signals. Refer to AT-75, "
TCM Terminal and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
TCM Self-Diagnosis Does Not ActivateINFOID:0000000005397412
SYMPTOM:
OD OFF indicator lamp does not come on in TCM sel f-diagnostic procedure even if the lamp circuit is
good.
DESCRIPTION
• Transmission range switch (1) Transmission range switch assembly includes a transaxle position
switch. The transaxle position swit ch detects the selector lever
position and sends a signal to the TCM.
• Overdrive control switch Overdrive control switch detects the switch position (ON or OFF)
and sends the signal via CAN communication to the TCM.
JSDIA1517ZZ
SCIA7142E
Revision: January 20102010 Versa
CVT-1
TRANSMISSION/TRANSAXLE
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SECTION CVT
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CVT
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CONTENTS
CVT
RE0F08B
SERVICE INFORMATION .. ..........................
5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
7
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine ....................................................
8
Service After Replacing TCM and Transaxle As-
sembly .......................................................................
8
Removal and Installation Procedure for CVT Unit
Connector ............................................................ ......
9
Precaution ...............................................................10
Service Notice or Precaution ...................................11
ATFTEMP COUNT Conversion Table ....................11
PREPARATION .............................................. ....13
Special Service Tool ........................................... ....13
Commercial Service Tool ........................................13
CVT FLUID .........................................................14
Checking CVT Fluid ............................................ ....14
Changing CVT Fluid ................................................15
CVT Fluid Cooler Cleaning .....................................15
CVT SYSTEM ................................................. ....19
Cross-Sectional View - RE0F08B ....................... ....19
Control System .................................................... ....20
Hydraulic Control System ........................................21
TCM Function ...................................................... ....21
CAN Communication ...............................................22
Input/Output Signal of TCM .....................................22
Line Pressure and Secondary Pressure Control .....23
Shift Control ............................................................23
Lock-up and Select Control .....................................25
Control Valve ....................................................... ....25
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....27
Introduction ..............................................................27
OBD-II Function for CVT System ............................27
One or Two Trip Detection Logic of OBD-II .............27
OBD-II Diagnostic Trouble Code (DTC) ..................27
Malfunction Indicator Lamp (MIL) ............................28
TROUBLE DIAGNOSIS ....................................30
DTC Inspection Priority Chart ..................................30
Fail-Safe ..................................................................30
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
31
CVT Electrical Parts Location ..................................36
Circuit Diagram ........................................................37
Inspections before Trouble Diagnosis .....................37
Road Test ................................................................41
Check before Engine Is Started ...............................42
Check at Idle ............................................................42
Cruise Test ..............................................................43
Vehicle Speed When Shifting Gears .......................45
TCM Terminal and Reference Value .......................46
CONSULT-III Function (TRANSMISSION) .......... ....48
Diagnosis Procedure without CONSULT-III ............55
U1000 CAN COMM CIRCUIT ...........................56
Description ........................................................... ....56
On Board Diagnosis Logic .......................................56
Possible Cause ........................................................56
DTC Confirmation Procedure ..................................56
Wiring Diagram - CVT - CAN ...................................57
Diagnosis Procedure ...............................................58
U1010 CONTROL UNIT (CAN) .........................59
Description ...............................................................59
On Board Diagnosis Logic .......................................59
Possible Cause ........................................................59
DTC Confirmation Procedure ..................................59
Diagnosis Procedure ...............................................59
Revision: January 20102010 Versa
CVT-150
< SERVICE INFORMATION >[RE0F08B]
TROUBLE DIAGNOSIS FOR SYMPTOMS
7.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-46, "
TCM Terminal and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-173, "Removal and Installation" .
NG >> Repair or replace damaged parts.
Vehicle Speed Does Not Ch ange in overdrive-off modeINFOID:0000000005397991
SYMPTOM:
Vehicle speed does not change in over drive-off mode while the cruise test.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis check. Refer to CVT-48, "
CONSULT-III Function (TRANSMISSION)" .
Is any malfunction detec ted by self-diagnosis?
YES >> Check the malfunctioning system. Refer to CVT-48, "CONSULT-III Function (TRANSMISSION)" .
NO >> GO TO 2.
2.CHECK OVERDRIVE CONTROL SWITCH
Check overdrive control switch. Refer to CVT-135
.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to CVT-14, "
Checking CVT Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK LINE PRESSURE
Check line pressure at idle. Refer to CVT-37, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunctioning item. Refer to CVT-37, "
Inspections before Trouble Diagnosis" .
5.CHECK STALL REVOLUTION
Check stall revolution. Refer to CVT-37, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 6.
NG >> Check the malfunctioning item. Refer to CVT-37, "
Inspections before Trouble Diagnosis" .
6.CHECK SYMPTOM
Check again. Refer to CVT-43, "
Cruise Test" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
7.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-46, "
TCM Terminal and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-173, "Removal and Installation" .
NG >> Repair or replace damaged parts.
Revision: January 20102010 Versa
EC-522
< SERVICE INFORMATION >[MR18DE]
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
System DescriptionINFOID:0000000005532386
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can set
vehicle speed in advance between approximately 40 km/
h (25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric thro ttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indi cator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
NOTE:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws.
SET OPERATION
Press MAIN switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press SET/COAST switch. (Then SET indi cator in combination meter illuminates.)
ACCELERATE OPERATION
If the RESUME/ACCELERATE switch is depressed during cruise control driving, increase the vehicle speed
until the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
• CANCEL switch is pressed
• More than two switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
• Brake pedal is depressed
• Clutch pedal is depressed or gear position is changed to the neutral position (M/T models)
• Selector lever is changed to N, P, R position (A/T and CVT models)
• Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
• Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by pressing SET/COAST switch or RESUME/
ACCELERATE switch.
• Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
COAST OPERATION
Sensor Input signal to ECM ECM functionActuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed controlElectric throttle control
actuator
Stop lamp switch
Brake pedal operation
ASCD clutch switch (M/T models) Clutch pedal operation
ASCD steering switch ASCD steering switch operation
Park/neutral position (PNP) signal Gear position
ABS actuator and electric unit (con-
trol unit) Vehicle speed*
Combination meter
TCM Powertrain revolution*
Revision: January 20102010 Versa
AUTOMATIC SPEED CONTROL DEVICE (ASCD)EC-523
< SERVICE INFORMATION > [MR18DE]
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When the SET/COAST switch is depressed during cruise
control driving, decrease vehicle set speed until the
switch is released. And then ASCD will keep the new set speed.
RESUME OPERATION
When the RESUME/ACCELERATE swit ch is depressed after cancel operation other than depressing MAIN
switch is performed, vehicle speed will return to last set speed. To resume vehicle set speed, vehicle condition
must meet following conditions.
• Brake pedal is released.
• Clutch pedal is released (M/T models)
• Selector lever is in other than P and N positions (A/T and CVT models)
• Vehicle speed is greater than 40 km/h (25 MPH) and less than 144 km/h (89 MPH)
Component DescriptionINFOID:0000000005532387
ASCD STEERING SWITCH
Refer to EC-925.
ASCD BRAKE SWITCH
Refer to EC-931 and EC-996.
ASCD CLUTCH SWITCH
Refer to EC-931 and EC-996.
STOP LAMP SWITCH
Refer to EC-931, EC-944and EC-996.
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EC-948, EC-952, EC-958and EC-963.
ASCD INDICATOR
Refer to EC-1004.
Revision: January 20102010 Versa
EC-616
< SERVICE INFORMATION >[MR18DE]
TROUBLE DIAGNOSIS
VEHICLE SPEED
[km/h] or [MPH]• The vehicle speed computed from the vehicle speed signal
sent from TCM is displayed.
IDL A/V LEARN
[YET/CMPLT] • Display the condition of idle air volume learning
YET: Idle Air Volume Learning has not been performed yet.
CMPLT: Idle Air Volume Learning has already been per-
formed successfully.
TRVL AFTER MIL
[km] or [mile] • Distance traveled while MIL is activated.
A/F S1 HTR(B1)
[%] • Indicates A/F sensor 1 heater control value computed by
ECM according to the input signals.
• The current flow to the heater becomes larger as the value in-
creases.
AC PRESS SEN
[V] • The signal voltage from the refrigerant pressure sensor is dis-
played.
VHCL SPEED SE
[km/h] or [MPH] • The vehicle speed computed from the vehicle speed signal
sent from TCM is displayed.
SET VHCL SPD
[km/h] or [MPH] • The preset vehicle speed is displayed.
MAIN SW
[ON/OFF] • Indicates [ON/OFF] condition from MAIN switch signal.
CANCEL SW
[ON/OFF] • Indicates [ON/OFF] condition from CANCEL switch signal.
RESUME/ACC SW
[ON/OFF] • Indicates [ON/OFF] condition from RESUME/ACCELERATE
switch signal.
SET SW
[ON/OFF] • Indicates [ON/OFF] condition from
SET/COAST switch signal.
BRAKE SW1
[ON/OFF] • Indicates [ON/OFF] condition from ASCD brake switch sig-
nal.
BRAKE SW2
[ON/OFF] • Indicates [ON/OFF] condition of stop lamp switch signal.
VHCL SPD CUT
[NON/CUT] • Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD set speed.
CUT: Vehicle speed increased to excessively high compared
with the ASCD set speed, and ASCD operation is cut off.
LO SPEED CUT
[NON/CUT] • Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD set speed.
CUT: Vehicle speed decreased to excessively low compared
with the ASCD set speed, and ASCD operation is cut off.
AT O D M O N I T O R
[ON/OFF] • Indicates [ON/OFF] condition of A/T O/D according to the in-
put signal from the TCM. • For M/T models always “OFF” is displayed
AT OD CANCEL
[ON/OFF] • Indicates [ON/OFF] condition of A/T O/D cancel signal sent
from the TCM. • For M/T models always “OFF” is displayed
CRUISE LAMP
[ON/OFF] • Indicates [ON/OFF] condition of CRUISE lamp determined
by the ECM according to the input signals.
SET LAMP
[ON/OFF] • Indicates [ON/OFF] condition of SET lamp determined by the
ECM according to the input signals.
A/F ADJ-B1 • Indicates the correction factor stored in ECM. The factor is
calculated from the difference between the target air/fuel ratio
stored in ECM and the air/fuel ratio calculated from air fuel ra-
tio (A/F) sensor 1 signal.
HO2 S2 DIAG1 (B1)
[INCMP/CMPLT] • Indicates DTC P0139 self-diagnosis (delayed response) con-
dition.
INCMP: Self-diagnosis is incomplete.
CMPLT: Self-diagnosis is complete.
Monitored item [Unit]
Description Remarks
Revision: January 20102010 Versa
EC-1004
< SERVICE INFORMATION >[MR18DE]
ASCD INDICATOR
ASCD INDICATOR
Component DescriptionINFOID:0000000005532898
ASCD indicator lamp illuminates to indicate ASCD
operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
CRUISE indicator illuminates when MAIN switch on ASCD st eering switch is turned ON to indicate that ASCD
system is ready for operation.
SET indicator illuminates when following conditions are met.
• CRUISE indicator is illuminated.
• SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of ASCD setting.
SET indicator remains lit during ASCD control.
Refer to EC-522
for the ASCD function.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000005532899
Specification data are reference value.
Monitor item Condition Specification
CRUISE LAMP • Ignition switch: ON MAIN switch: Pressed at 1st time
→ 2nd
ON
→ OFF
SET LAMP • MAIN switch: ON
• Vehicle: Between 40 km/h (25
MPH) and 144 km/h (89 MPH) ASCD: Operating
ON
ASCD: Not operating OFF
Revision: January 20102010 Versa