EI-50
< ON-VEHICLE REPAIR >
HEADLINING
Removal and Installation - Hatchback
INFOID:0000000005396844
REMOVAL
1. Disconnect the negative and positive battery termi nals, then wait at least three minutes.
2. Remove front seat assembly RH/LH. Refer to SE-12, "
Removal and Installation".
3. Remove rear seat cushion and rear seatback. Refer to SE-16, "
Removal and Installation".
4. Remove front seat belt shoulder anchor RH/LH. Refer to SB-4, "
Removal and Installation of Front Seat
Belt".
5. Remove center console body assembly. Refer to IP-11
.
6. Remove front pillar garnish RH/LH. Refer to EI-40, "
Removal and Installation".
7. Remove antenna feeder cable clip, then disconnect antenna feeder cable connector.
8. Remove front and rear kicking plate inner RH/LH, center pillar lower garnish, center pillar upper garnish, front and rear body side welt RH/LH. Refer to EI-40, "
Removal and Installation".
WARNING:
Do not reuse center pillar upper garnish if removed.
9. Remove back door weatherstrip. Refer to EI-38
.
10. Release the clips using a suitable tool, then remove the front and rear assist grips.
11. Remove the sunvisor caps and screws, then remove sunvisor RH/LH.
1. Headlining 2. Assist grip 3. Room lamp
4. Sunvisor 5. Cap 6. Sunvisor holder
7. Map lamp assembly (if equipped) 8. Antenna feeder cable 9. Roof console assembly (if
equipped)
10. Roof plate (if equipped) 11. Dual lock fastener 12. Insulator
13. Room lamp harness 14. Cover A. With sunroof
B. Without sunroof Clip C103Vehicle front
PIIB2583J
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Revision: January 20102010 Versa
EI-52
< ON-VEHICLE REPAIR >
HEADLINING
Avoid headlining damage when installing by inserting rear clips first during assembly.
Removal and Installation - SedanINFOID:0000000005396845
REMOVAL
1. Disconnect the negative and positive battery terminals, then wait at least three minutes.
2. Remove front seat assembly RH/LH. Refer to SE-12, "
Removal and Installation".
3. Remove rear seat cushion and rear seatback. Refer to SE-16, "
Removal and Installation".
4. Remove front seat belt shoulder anchor RH/LH. Refer to SB-4, "
Removal and Installation of Front Seat
Belt".
5. Remove center console body assembly. Refer to IP-11
.
6. Remove front pillar garnish RH/LH. Refer to EI-40, "
Removal and Installation".
7. Remove antenna feeder cable clip, then disconnect antenna feeder cable connector.
8. Remove front and rear kicking plate inner RH/LH, center pillar lower garnish, center pillar upper garnish, front and rear body side welt RH/LH. Refer to EI-40, "
Removal and Installation".
WARNING:
Do not reuse center pillar upper garnish if removed.
9. Release the clips using a suitable tool, then remove the front and rear assist grips.
10. Remove the sunvisor caps and scr ews, then remove sunvisor RH/LH.
11. Remove sunvisor holders RH/LH by rotating 45 degrees, then pulling outward.
12. Release the metal clips, then remove the roof console/map lamp assembly (if equipped).
13. Release remaining headlining clips.
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PIIB3982J
Revision: January 20102010 Versa
EM-4
< PRECAUTION >[HR16DE]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005398023
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005398024
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: January 20102010 Versa
EM-34
< ON-VEHICLE REPAIR >[HR16DE]
FUEL INJECTOR AND FUEL TUBE
FUEL INJECTOR AND FUEL TUBE
Exploded ViewINFOID:0000000005398054
CAUTION:
Never remove or disassemble part
s unless instructed as shown.
Removal and InstallationINFOID:0000000005398055
WARNING:
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventilate d area and furnish workshop with a CO
2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
REMOVAL
1. Release the fuel pressure. Refer to EC-496, "Inspection".
2. Disconnect battery negative terminal. Refer to SC-7, "
Removal and Installation".
3. Remove intake manifold. Refer to EM-28, "
Exploded View".
1. Quick connector cap 2. Fuel feed hose 3. Fuel tube
4. Fuel tube protector 5. O-ring (black) 6. Clip
7. Fuel injector 8.O-ring (green)
PBIC3663E
Revision: January 20102010 Versa
OIL PAN (LOWER)EM-39
< ON-VEHICLE REPAIR > [HR16DE]
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OIL PAN (LOWER)
Exploded ViewINFOID:0000000005398057
Removal and InstallationINFOID:0000000005398058
REMOVAL
WARNING:
• Be careful not to burn yourself, as the engine oil is hot.
• Prolonged and repeated
contact with used engine oil may cau se skin cancer; try to avoid direct skin
contact with used oil. If skin contact is made, w ash thoroughly with soap or hand cleaner as soon as
possible.
1. Drain engine oil. Refer to LU-8, "
Draining".
2. Remove the oil pan (lower) with the following procedure.
1. Rear oil seal 2. O-ring3. Oil pan (upper)
4. Chain tensioner 5. Oil pump drive chain6. Crankshaft sprocket
7. Oil pump sprocket 8. Oil pan drain plug9. Washer
10. Oil pan (lower) 11. Oil filter stud bolt12. Oil filter
A. Refer to EM-49
B. Refer to LU-9C. Oil pan side
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b. Remove intake manifold. Refer to EM-28, "Exploded View".
c. Disconnect ignition coil and inject or harness connectors. Refer to EM-46, "
Exploded View".
3. Remove intake valve timing control solenoid valve. Refer to EM-49, "
Exploded View".
4. Crank engine, and then make sure that engine oil comes out from intake valve timing control solenoid valve hole (A). End
crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
• Prevent splashing by using a shop cloth so as to prevent the worker from injury from engine oil an d so as to prevent engine oil contamination.
• Prevent splashing by using a shop cloth so as to prevent engine oil from being splashed to
engine and vehicle. Especially, be careful not to apply engine oil to rubber parts of drive belts,
engine mounting insulator, etc. Wipe engine oil off immediately if it is splashed.
5. Perform the following inspection if engine oil does not come out from intake valve timing control solenoid
valve oil hole of the cylinder head.
• Remove oil filter, and then clean it. Refer to EM-65, "
Inspection".
• Clean oil groove between oil strainer and intake valve timing control solenoid valve. Refer to LU-6,
"Engine Lubrication System" and LU-6, "Engine Lubrication System Schematic".
6. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
• Clean oil groove if necessary. Refer to LU-6, "
Engine Lubrication System" and LU-6, "Engine Lubrica-
tion System Schematic".
7. After inspection, installation is in the reverse order of removal.
1: Plug
:Engine front
PBIC3706E
Revision: January 20102010 Versa
CYLINDER HEADEM-73
< ON-VEHICLE REPAIR > [HR16DE]
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CYLINDER HEAD
Removal and InstallationINFOID:0000000005398073
REMOVAL
WARNING:
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventila
ted area and furnish workshop with a CO
2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
1. Release fuel pressure. Refer to EC-496, "
Inspection".
2. Drain engine coolant and engine oil. Refer to CO-12, "
Changing Engine Coolant" and LU-8, "Draining".
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant and engine oil on drive belt.
3. Remove the following components and related parts. • Front fender protector (RH). Refer to EI-24, "
Removal and Installation".
• Generator. Refer to SC-25, "
Removal and Installation".
• Exhaust front tube. Refer to EX-6, "
Component".
• Exhaust manifold. Refer to EM-31, "
Exploded View".
• Intake manifold. Refer to EM-28, "
Exploded View".
• Fuel tube and fuel injector. Refer to EM-34, "
Exploded View".
• Water outlet. Refer to CO-25, "
Removal and Installation".
• Drive belt. Refer to EM-15, "
Removal and Installation".
• Front cover. Refer to EM-49, "
Exploded View".
• Camshaft. Refer to EM-59, "
Exploded View".
• Air cleaner assembly. Refer to EM-26, "
Removal and Installation".
1. Cylinder head assembly 2. Cylinder head bolt3. Washer
4. Cylinder head gasket A. Refer to EM-73
PBIC3731E
Revision: January 20102010 Versa
EM-78
< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
b. Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US
ton, 2.0 lmp ton) pressure] or a hammer and the valve guide
drift.
WARNING:
Cylinder head contains heat . Wear protective equipment to
avoid getting burned.
INSPECTION AFTER DISASSEMBLY
Valve Dimensions
• Check the dimensions of each valve. For the dimensions, refer to EM-114, "Cylinder Head".
• If dimensions are out of the standard, replace valve and check valve seat contact.
Valve Guide Clearance
Valve Stem Diameter• Measure the diameter of valve stem with micrometer (A).
Valve Guide Inner Diameter• Measure the inner diameter of valve guide with bore gauge.
Valve Guide Clearance
• (Valve guide clearance) = (Valve guide inner diameter) – (Valve stem diameter)
• If the calculated value exceeds the limit, replace valve and/or valve guide.
Valve Seat Contact
• After confirming that the dimensions of valve guides and valves are within the specifications, perform this procedure.
• Apply prussian blue (or white lead) onto contacting surface of valve seat to check the condition of the valve contact on the surface.
• Check if the contact area band is continuous all around the circum-
ference.
• If not, grind to adjust valve fitting and check again. If the contacting surface still has “NG” conditions even after the re-check, replace
valve seat. Refer to EM-76, "
Disassembly and Assembly".
Valve Spring Squareness
SEM931C
Standard : Refer to EM-114, "Cylinder Head".
Standard : Refer to EM-114, "
Cylinder Head".
Standard and Limit : Refer to EM-114, "
Cylinder Head".
PBIC3213J
A: OK
B: NGJPBIA0187ZZ
Revision: January 20102010 Versa