2010 JAGUAR XFR Bumper
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Rear side member closing panel section Spare wheel well Rear floor side extension Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time L/H 54.0
R/H 54.5 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel L/H and R/H Back panel Rear wheelhouse outer L/H and R/H Rear side member section L/H and R/H Rear side member closing panel section L/H and R/H Spare wheel well Rear floor side extension L/H and R/H Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time 70.5 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Rear side member section Rear side member closing panel section Spare wheel well Rear floor side extension Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time L/H 50.1
R/H 50.2 Combination panel times
Panel Description Hours Rear bumper cover Rear bumper Back panel Spare wheel well Rear subframe and rear suspension remove and install Total Time 26.8
Page 2943 of 3039
Rear End Sheet Metal Repairs - Back Panel
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The back panel is manufactured from mild
steel.
The back panel is serviced as a separate weld-on panel, it
includes the back panel inner, right-hand and left-hand rear
bumper mountings, it also includes its weld studs.
2. The back panel is replaced in conjunction with:
Rear bumper cover
Rear bumper
3. For additional information relating to this repair procedure please see
the following: Health and Safety Precautions / Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the rear bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).
5. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
6. Remove the battery tray.
7. Disconnect the generator electrical connectors.
8. Remove the loadspace left-hand trim panel.
For additional information, refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).
9. Remove any electrical components in the local area of repair to prevent
damage.
10. Remove the auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation).
11. Release the external back panel wiring harness and pull through into the
loadspace.
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Removal and Installation).
7. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
8. Disconnect the generator electrical connectors.
9. If the left-hand rear quarter panel is to be repaired, remove the
loadspace left-hand trim panel.
For additional information, refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).
10. If the right-hand rear quarter panel is to be repaired, remove the
auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation).
11. Remove any electrical components in the local area of repair to prevent
damage.
12. Remove the rear muffler.
For additional information, refer to: Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
13. Remove the exhaust muffler and tailpipe heatshield.
14. Remove the rear scuff plate trim panel.
For additional information, refer to: Rear Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
15. Remove the loadspace trim panel.
For additional information, refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
16. Remove the forced air extraction grille.
17. Release and lay aside the back panel and loadspace wiring harness.
18. Remove the luggage compartment lid weatherstrip.
19. Remove the rear bumper cover side retainer.
20. Remove the roof moulding.
21. Remove the headliner.
For additional information, refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).
22. Remove the side air curtain module.
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Page 2960 of 3039
(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
5. Disconnect the generator electrical connectors.
6. Remove any electrical components in the local area of repair to prevent
damage.
7. Remove the Rear Bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).
8. Remove the rear muffler.
For additional information, refer to: Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
9. Remove the exhaust muffler and tailpipe heatshield.
10. Remove the forced air extraction grille.
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11. Release and lay aside the back panel and loadspace wiring harness.
12. Remove the rear bumper cover side retainer.
13. Remove the rear wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
14.
15. Remove the rear fender splash shield.
NOTE: Where applicable spot welds must be drilled
from the inside, this will enable the new panel to be spot
welded on installation. Use a belt sander where there is no
access to drill.
Drill out the spot welds.
Page 2964 of 3039
Rear End Sheet Metal Repairs - Rear Bumper Mounting
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The rear bumper mounting is manufactured from
mild steel.
The rear bumper mounting is serviced on the back panel
and must be removed from this to carry out this procedure.
2. The rear bumper mounting is replaced in conjunction with:
Rear bumper cover
Rear bumper
3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
5. If the right-hand rear bumper mounting is to be repaired, remove the
battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
6. If the right-hand rear bumper mounting is to be repaired, remove the
battery tray.
7. Disconnect the generator electrical connectors.
8. Remove the rear bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).
9. Remove any electrical components in the local area of repair to prevent
damage.
10. If the right-hand rear bumper mounting is to be repaired, remove the
auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation). www.JagDocs.com
Page 2967 of 3039
Rear End Sheet Metal Repairs - Rear Floor Side Extension
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The rear floor side extension is manufactured from
mild steel.
The rear floor side extension is serviced as a separate
weld-on panel. It is not serviced with its brackets or weld
studs
2. The rear floor side extension is replaced in conjunction with:
Rear bumper cover
Rear bumper
Quarter panel
Back panel
Luggage compartment lid
Rear window glass
Headliner
3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the quarter panel.
For additional information, refer to: Quarter Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
5. Remove the back panel.
For additional information, refer to: Back Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
6. Disconnect the generator electrical connectors.
7. If the right-hand rear floor side extension is being repaired, release and
lay aside the battery positive cable.
Page 2974 of 3039
Rear End Sheet Metal Repairs - Rear Side Member Section
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The rear side member section is manufactured from
High Strength Low Alloy Steel, 350MPa, (HSLA350).
The rear side member section is cut from the rear side
member service panel.
2. This procedure assumes that if the rear side member section is
damaged, the rear side member closing panel section will also be
damaged. Therefore this procedure combines the repair of the rear side
member section and the rear side member closing panel section.
3. NOTE: The rear side member closing panel section is
manufactured from High Strength Low Alloy Steel, 350MPa,
(HSLA350).
The rear side member closing panel section is cut from the
rear side member closing panel service panel.
4. In this procedure, to make sure the vehicle is correctly aligned, it must
be placed on an approved alignment jig.
5. The rear side member section is replaced in conjunction with:
Rear bumper cover
Rear bumper
Luggage compartment lid
Back panel
Spare wheel well
Towing eye bracket
Rear floor side extension
Rear side member closing panel section
Rear subframe and rear suspension, as an assembly
6. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) / www.JagDocs.com