2010 JAGUAR XFR Cooling fan

Symptom Chart

Symptom Possible Causes Action Air conditioning performance poor or
inoperative
Refrigerant undercharged
Refrigerant overcharged
Thermostatic expansion valve
faulty
Receiver drier restricted
Water in refrigerant
GO to Pinpoint Test A. Air conditioning operates briefly and
then switches off
Electric cooling fan inoperative
Air conditioning condenser
airflow obstructed
Test the operation of the electric cooling
fan
Check the air conditioning condenser for
external obstructions Pinpoint Tests

PINPOINT TEST A : PRELIMINARY TESTS TEST CONDITIONS DETAILS/RESULTS/ACTIONS A1: PRELIMINARY TEST 1 NOTES:


This test is performed with the engine not running.
Normal pressure for a correctly charged and switched off system is approximately 4.5 bar on both gauges (system
equalised). 1 Close the valves on the air conditioning station 2 Connect the air conditioning station to the vehicle charging ports 3 Check the pressure values Is a pressure registered on both gauges? Yes
GO to Pinpoint Test B. No
GO to Pinpoint Test D.
PINPOINT TEST B : FUNCTIONALITY TESTS TEST CONDITIONS DETAILS/RESULTS/ACTIONS B1: FUNCTIONALITY TEST 1 NOTES:


Normal pressures for a correctly charged and working system are 1.0 bar to 2.0 bar (low) and 11.0 bar to 15.0 bar (high).
Normal temperature (measured at the center air vent) for a correctly charged and working system is -7°C to -2°C when
ambient temperature is 20°C. 1 Close the valves on the air conditioning station 2 Connect the air conditioning station to the vehicle charging ports 3 Open all doors and the tailgate 4 Start the engine 5 Set the temperature to the lowest setting (all zones) 6 Set the fan speed to maximum 7 Set the recirculate switch to off 8 Insert a temperature probe into the centre air vent 9 Raise engine speed to 1500rpm and maintain this speed for 5 minutes 10 Check the temperature value 11 Check the pressure values Are the pressure readings stable and in the green 'normal' region of the gauge? Yes
Air conditioning system operating normally No
Air conditioning system fault present. GO to Pinpoint Test C.
PINPOINT TEST C : GAUGE TESTS

Touch screen display (TSD) 6 Integrated control panel 7 Information control module 8 ATC (automatic temperature control) module 9 Face/Feet distribution stepper motor 10 RH (right-hand) temperature blend stepper motor 11 LH (left-hand) temperature blend stepper motor 12 Windshield (defrost) distribution stepper motor 13 Blower control module 14 RJB (rear junction box) 15 Blower
System Operation
Operation of the heating and ventilation system is controlled by the ATC module. Refer to: Control Components (412-01 Climate Control, Description and Operation).
The system can be operated in automatic or manual mode, with temperature settings selected using the switches on the
integrated control panel.

When the engine is running, coolant is constantly circulated through the heater core by the engine coolant pump and the
auxiliary coolant pump. Where fitted, the auxiliary coolant pump is energized by the CJB on receipt of medium speed CAN bus signals from the ATC module. The CJB broadcasts auxiliary coolant pump status over the medium speed CAN bus for use by other vehicle systems.

The blower is supplied with power by the blower relay on the RJB and connected to ground via the blower control module. The blower control module regulates the voltage across the blower motor to control blower speed. The voltage set by the blower
control module is controlled by a PWM (pulse width modulation) signal from the ATC module. The ATC module uses a feedback signal from the blower control module to monitor blower speed.
Refer to: Control Components (412-01 Climate Control, Description and Operation).


Heater Assembly Component Description

The heater assembly controls the temperature and flow of air supplied to the air distribution ducts. The heater assembly is
mounted on the vehicle centerline, between the instrument panel and the engine bulkhead.

The heater assembly consists of a casing that contains an A/C (air conditioning) evaporator, a heater core, two air distribution
control doors and two temperature blend control doors. On 2.7L diesel vehicles, the heater assembly also contains an electric
booster heater.
Refer to: Electric Booster Heater (412-02 Auxiliary Climate Control, Description and Operation).
Mounted on the heater casing are four stepper motors. Each of the stepper motors is connected to either an air distribution
control door or a temperature blend control door.
The A/C evaporator is part of the A/C system. Refer to: Air Conditioning (412-01 Climate Control, Description and Operation).
The heater core provides the heat source to warm the air supplied to the passenger compartment. The heater core is an
aluminum two pass, fin and tube heat exchanger, and is installed across the width of the heater housing. Two aluminum tubes
attached to the heater core extend through the engine bulkhead and connect to the engine cooling system. For additional
information, refer to:
Engine Cooling (303-03A, Description and Operation),
Engine Cooling (303-03B Engine Cooling - V6 3.0L Petrol, Description and Operation), Engine Cooling (303-03C, Description and Operation).

Air Inlet Duct

The air inlet duct connects the fresh air inlet in the engine bulkhead to the heater assembly. The air inlet duct is installed
behind the instrument panel on the passenger side.

The air inlet duct consists of a casing that contains a pollen filter, an air inlet door, a blower and a blower control module. A
recirculation air inlet is incorporated into the casing. A servo motor is mounted on the casing and connected to the air inlet
door, to allow selection between fresh and recirculated air.
Refer to: Control Components (412-01 Climate Control, Description and Operation). The pollen filter is part of the air distribution and filtering system.
Refer to: Air Distribution and Filtering (412-01 Climate Control, Description and Operation).
The blower regulates the volume of air flowing through the air inlet duct to the heater assembly. The blower consists of an
open hub, centrifugal fan and an electric motor.
The blower control module regulates the power supply to the blower motor. The blower control module is installed in the air

1 Evaporator 2 Thermostatic expansion valve 3 High pressure servicing connection 4 Refrigerant pressure sensor 5 Engine cooling fan 6 Condenser 7 Receiver/Drier 8 A/C compressor 9 Low pressure servicing connection 10 Blower NOTE: A = Refrigerant liquid; B = Refrigerant vapor; C = Air flow.

control switch on the integrated control panel or the + and - soft buttons on the touch screen display (TSD). The ATC module also adjusts blower speed to compensate for the ram effect on inlet air produced by forward movement of the vehicle. As
vehicle speed and ram effect increases, blower motor speed is reduced, and vice versa.

Air Distribution Control

Two air distribution doors are used to direct air into the passenger compartment. The doors are operated by stepper motors,
which are controlled by the ATC module using LIN bus messages.
When the A/C system is in automatic mode, the ATC module automatically controls air distribution into the passenger compartment in line with its 'comfort' algorithm. Automatic control is overridden if any of the TSD air distribution soft buttons
are selected. Air distribution in the passenger compartment will remain as selected until the 'Auto' switch is pressed or a
different manual selection is made.

A/C Compressor Control

When A/C is selected the ATC module maintains the evaporator at an operating temperature that varies with the passenger compartment cooling requirements. If the requirement for cooled air decreases, the ATC module raises the evaporator operating temperature by reducing the flow of refrigerant provided by the A/C compressor. The ATC module closely controls the rate of temperature increase to avoid introducing moisture into the passenger compartment.

If the requirement for cooled air increases, the ATC module lowers the evaporator operating temperature by increasing the flow of refrigerant provided by the A/C compressor.
When A/C is off, the compressor current signal supplied by the ATC module holds the A/C compressor solenoid valve in the minimum flow position, effectively switching off the A/C function.
The ATC module incorporates limits for the operating pressure of the refrigerant system. If the system approaches the high pressure limit, the compressor current signal is progressively reduced until the system pressure decreases. If the system falls
below the low pressure limit, the compressor current signal is held at its lowest setting so that the A/C compressor is maintained at its minimum stroke. This avoids depletion of the lubricant from the A/C compressor.
A/C Compressor Torque

The ATC module transmits refrigerant pressure and A/C compressor current values to the ECM (engine control module) over the medium speed then high speed CAN bus, using the CJB as a gateway. The ECM uses these values to calculate the torque being used to drive the A/C compressor. The ECM compares the calculated value with its allowable value and if necessary forces the ATC module to inhibit the A/C compressor by transmitting the 'ACClutchInhibit' CAN message. This forces the ATC module to reduce the drive current to the A/C compressor solenoid valve, which reduces refrigerant flow. This in turn reduces the torque required to drive the A/C compressor.
By reducing the maximum A/C compressor torque, the ECM is able to reduce the load on the engine when it needs to maintain vehicle performance or cooling system integrity.

Cooling Fan Control

The ATC module determines the amount of condenser cooling required from the refrigerant pressure sensor, since there is a direct relationship between the temperature and pressure of the refrigerant. The cooling requirement is broadcast to the ECM on the medium speed CAN bus. The ECM then controls the temperature of the condenser using the cooling fan.
Programmed Defrost

The programmed defrost DEF switch is located on the integrated control panel. When the switch is pressed, the ATC module instigates the programmed defrost function. When selected, the ATC module configures the system as follows:
Automatic mode off.
A/C on. Selected temperature unchanged.
Air inlet set to fresh air.
Air distribution set to windshield.
Blower speed set to level 6.
Windshield heater (where fitted) and rear window heater on.
The programmed defrost function can be cancelled by one of the following:
Selecting any air distribution switch on the TSD.
Pressing the AUTO switch on the integrated control panel.
A second press of the DEF button.
Switching the ignition OFF.
The blower speed can be adjusted without terminating the programmed defrost function.

Rear Window Heater

Rear window heater operation is only enabled when the engine is running. The ATC module controls operation of the rear window heater using a relay in the RJB. When rear window heater operation is required, the ATC module broadcasts a message to the RJB on the medium speed CAN bus. On receipt of the message, the RJB energizes the relay by providing a ground path for the relay coil. This allows a battery feed to flow across the relay to power the rear window heater element.

7 Front seat climate control module 8 Passenger seat squab climate module 9 Drivers seat cushion climate module 10 Passenger seat cushion climate module 11 Drivers seat squab climate module 12 Passenger seat cushion heater element 13 Passenger seat squab heater element 14 Drivers seat cushion heater element 15 Drivers seat squab heater element 16 CJB


HEATED SEATS - OPERATION

Heated Front Seats System Operation

The TSD receives a fused power supply from the RJB. One of the 3 seat heat temperature selections made by the driver or passenger using the TSD soft keys are passed from the TSD on the MOST ring to the Information and Entertainment module.
The information and entertainment module processes the information and transmits the request on the medium speed CAN bus to the ATC module.
The cushion heaters have a thermal sensor which supplies a feed back signal back to the CJB. The squab heater elements do not have a thermal sensor and are maintained at the same temperature as the seat cushion elements.

The ATC module reacts to the driver request information received from the information and entertainment module and requests the CJB to activate the seat heaters. The CJB measures the returned temperature signals from the thermal sensors and relays the temperature signals back to the ATC module. The ATC module then uses the measured seat element temperatures to provide closed-loop control of the heater elements to maintain the temperature at one the 3 heat ranges selected.


NOTE: To prevent excessive battery discharge, the heated front seats will only operate when the engine is running.

Heated and Cooled Front Seats

The TSD receives a fused power supply from the RJB. Selections made by the driver using the TSD soft keys are passed from the TSD on the MOST ring to the Information and Entertainment module. The information and entertainment module processes
the information and transmits the request on the medium speed CAN bus to the front seat climate control module. The front seat climate control module is located beneath the RH (right-hand) front seat, on the floor cross member.

The front seat climate control module receives its power supplies from the CJB. Heating and cooling requests are generated using the soft buttons on the TSD. These requests are transmitted to the information and entertainment module over the
MOST ring. The Information and Entertainment module forwards these requests to the front seat climate control module over
the medium speed CAN bus.
The front seat climate control module supplies power to the two climate modules in each seat. The temperature sensor in each
climate module is monitored by the front seat climate control module which uses the temperature information to control the
Peltier cells accordingly and also the blower fans to distribute the heated or cooled air.


NOTE: To prevent excessive battery discharge, the heated and cooled front seats will only operate when the engine is
running.
Electric Driver's Seat Adjustment - Non-Memory Seats

The CJB supplies 3 power supplies to the driver's seat switchpack. The fused supplies provide power for the seat height and squab recline, the seat slide and seat tilt and the lumbar adjustment respectively. The CJB only provides the power to the driver's seat switch pack when the ignition is on (power mode 6).

For the seat movement motors, when the applicable switch is operated, the power is supplied to the applicable side of the
motor and the ground path is completed to operate the motor in the required direction. To move the motor in the opposite
direction the polarity is reversed.

For the lumbar adjustment, when the switch is operated in the inflate position, power is supplied to the pump motor to inflate
the lumbar support. When the switch is operated in the opposite direction, the power energizes a solenoid which in turn opens
a valve to deflate the lumbar support.
Electric Passenger Seat Adjustment ( 8, 10 and 12 way)

The CJB supplies 3 power supplies to the passenger seat switchpack. The fused supplies provide power for the seat height and squab recline, the seat slide and seat tilt and the head restraint and lumbar adjustment respectively. The CJB only provides the power to the passenger seat switch pack when the ignition is on (power mode 6).

For the seat movement and head restraint motors, when the applicable switch is operated, the power is supplied to the
applicable side of the motor and the ground path is completed to operate the motor in the required direction. To move the

supplies provide power for the movement motors in addition to the driver's seat switch pack. Power is only supplied to the
driver's seat module and the driver's seat switch pack when the ignition is on (power mode 6).

The driver's seat switch pack is connected to the driver's seat module by a LIN bus for the seat movement switches. Any selection for seat movement generates a message which is passed via the LIN to the driver's seat module. The seat module processes the request and operates the applicable seat function as required using the power supplies from the CJB.
Each seat motor contains a Hall position sensor. The sensor sends a feedback signal to the driver's seat module. The signal is
used for memory store and memory recall functions.

The lumbar adjustment switch on the driver's seat switch pack is wired direct to the lumbar pump and solenoids. The switch,
when moved to the inflate position for either the upper or lower inflatable cushion cell, provides a power supply to the lumbar
pump and simultaneously activates the applicable inflate solenoid valve. When the switch is released the pump stops and the
solenoid valve closes trapping the air in the inflatable cushion. When the switch is moved to the deflate position for either the
upper or lower inflatable cushion cell, power is supplied to the applicable deflate solenoid valve which opens to allow the air in
the cushion to escape. When the switch is released, the valve is closed and the remaining air in the cushion is retained.



FRONT SEATS - DESCRIPTION Component Description

The table below highlights the features available for each seating option.

Seat Type Non-Heated Heated Heated and Cooled Lumbar Support Memory 8-way Yes Optional No 2-way No 10-way Yes Optional Optional 2-way Optional (Driver's seat only) 12-way No No Yes 4-way No 16-way No No Yes 4-way Yes (Driver's seat only) Seat Heating

The 3-stage heated front seats feature 2 heater elements located in the seat cushion and a single heater element located in
the seat squab. Operation of the heated front seats is controlled by the ATC module via the TSD, information and entertainment control module and the CJB module on vehicles with heated seats. On vehicles with heated and cooled seats the operation is controlled by the TSD, information and entertainment control module and the front seat climate control
module.

The heated and cooled front seats each contain 2 climate modules; one in the cushion, one in the squab. The climate modules
contain 'Peltier' cells which are able to deliver heating and cooling based on a voltage provided by the front seat climate
control module. Each climate module also contains a fan, which blows air over the Peltier cells to distribute heated or cooled
air via liners in the seat cushion and squab. The fan is also controlled by the front seat climate control module. The TSD allows
the driver and passenger to select 3 ranges of heated or cooled ventilation; off, minimum and intermediate. Also, using the
selections on the TSD, the driver and passenger can select between full seat ventilation or squab backrest ventilation only.

Vehicles fitted with the 3-stage heated front seat option also feature a heated steering wheel.
Refer to: Steering Column Switches (211-05 Steering Column Switches, Description and Operation).
Electric Seat Adjustment

Lumbar Support

On 8, 10 and 12 way seats, a 2 way lumbar support is provided which allows the lumbar inflatable cushion to be inflated or
deflated as required. On 16 way seats, a 4 way lumbar support is fitted which comprises two separate cushion cells. The upper
and lower cells can be inflated or deflated individually allowing greater comfort adjustment for the driver and passenger.

The lumbar support comprises an inflatable cushion located in the seat squab, a pump and solenoids. The pump is activated
when the applicable seat switch is moved to the inflate position, inflating the cell(s) in the inflatable cushion. On 8 and 10
way seats, a single solenoid operated valve allows the inflatable cushion to be deflated. On 12 and 16 way seats, 4 solenoid
valves control the inflation and deflation of the upper and lower inflatable cushion cells, allowing each cell to be adjusted
individually.
Seat Motors

The head restraint motor is located in the upper section of each seat squab and is accessible by removal of the seat back. The
motor moves a cradle which is driven in a vertical motion by a rack and pinion arrangement. The cradle has the two head
restraint stems attached to it and therefore raises and lowers the head restraint as the motor moves the cradle. The motor
contains a Hall sensor which supplies positional information to the driver's seat module.

The seat slide motor is an integral component of the seat frame. The motor drives on a gear on a worm drive lead screw which
is integral with the floor rail. The lead screw has a stop at each end to limit the fore and aft seat movement.

Lighting, Removal and Installation).

7. Remove the condenser core.
For additional information, refer to: Condenser Core - 2.7L Diesel
(412-03, Removal and Installation) /
Condenser Core - V6 3.0L Petrol (412-03 Air Conditioning, Removal and Installation) /
Condenser Core - 4.2L, Vehicles Without: Supercharger (412-03, Removal
and Installation) /
Condenser Core - 4.2L, Vehicles With: Supercharger (412-03, Removal
and Installation).

8. Remove the radiator.
For additional information, refer to: Radiator (303-03A, Removal and
Installation) /
Radiator (303-03B Engine Cooling - V6 3.0L Petrol, Removal and Installation) /
Radiator - Vehicles With: Supercharger (303-03C, Removal and
Installation) /
Radiator - Vehicles Without: Supercharger (303-03C, Removal and
Installation).

9. Remove the both hood latch panel braces.

10. Remove the cooling fan upper shroud.

11. Remove both crash sensors.
For additional information, refer to: Crash Sensor (501-20B Supplemental Restraint System, Removal and Installation).

12. Remove the both hood latches.

13. Remove the hood safety hook guide.

14. Remove both hood latch panel buffers.

15. Release and lay aside the hood latch panel wiring harness.

16. Remove the old panel.