2010 JAGUAR XFR brake

The TCM can be reprogrammed using a Jaguar approved diagnostic system using a flash code. The TCM processor has a 440 kb internal flash memory. Of this capacity, approximately 370 kb are used by the basic transmission program. The remainder,
approximately 70 kb is used to store vehicle-specific application data.

Engine Stall

If the vehicle stalls it will coast down in gear, with the transmission providing drive to the engine. A restart can be attempted
at this point and the engine may start and the driver can continue.

If the coast down speed reduces such that the speed of the engine is less than 600 rev/min, the transmission will go to
neutral, D illumination will flash in the instrument cluster. The driver needs to select neutral or park and then press the brake
pedal to restart the engine.

If the start/stop button is pressed when driving, the message ENGINE STOP BUTTON PRESSED is displayed in the message
center but there will be no change to the ignition state. If the driver requires to switch off the engine, the start/stop button
must be pressed for a second time. The engine will be stopped and will be back driven by the transmission as the vehicle
coasts down. When the engine speed is less than 600 rev/min the transmission engages neutral (flashing D illumination in the
instrument cluster). When vehicle speed is less than 2 km/h (1.2 mph) Park is engaged. The JaguarDrive selector automatically
rotates back to its lowered P position and the vehicle ignition is switched off.

The park engagement is prevented in a stall case as the ignition power is on and D was the last selected gear. The park
engagement speed at ignition off is from the least value of the wheel speeds (CAN signal) and transmission output speed (internal signal).


TRANSMISSION Component Description

The transmission comprises the main casing which houses all of the transmission components. The main casing also
incorporates an integral bell housing.

A fluid pan is attached to the lower face of the main casing and is secured with bolts. The fluid pan is sealed to the main
casing with a gasket. Removal of the fluid pan allows access to the Mechatronic valve block. The fluid pan has a magnet
located around the drain plug which collects any metallic particles present in the transmission fluid.

A fluid filter is located inside the fluid pan. If the transmission fluid becomes contaminated or after any service work, the fluid
pan with integral filter must be replaced.

The integral bell housing provides protection for the torque converter assembly and also provides the attachment for the
gearbox to the engine cylinder block. The torque converter is a non-serviceable assembly which also contains the lock-up clutch
mechanism. The torque converter drives a crescent type pump via drive tangs. The fluid pump is located in the main casing,
behind the torque converter.
The main casing contains the following major components:
Input shaft
Output shaft
Mechatronic valve block which contains the solenoids, speed sensors and the TCM Three rotating multiplate drive clutches
Two fixed multiplate brake clutches
A single planetary gear train and a double planetary gear train.

6 Clutch B 7 Clutch E 8 Brake C 9 Brake D 10 Double planetary gearset 11 Park lock gear 12 Output shaft 13 Park lock pawl 14 Drain plug 15 Magnet 16 Pressure regulator 17 Mechatronic valve block 18 Fluid filter 19 Fluid pan 20 Input shaft 21 Bell housing TORQUE CONVERTER



Item Description 1 Impeller 2 Turbine 3 Stator 4 Freewheel clutch 5 Torque converter hub 6 Stator shaft 7 Turbine shaft

9 Journal - Drive plate/crankshaft location 10 Torque converter cover 11 Lock-up clutch piston 12 Lock-up clutch plate The torque converter is the coupling element between the engine and the transmission and is located in the bell housing, on
the engine side of the transmission. The driven power from the engine crankshaft is transmitted hydraulically and mechanically
through the torque converter to the transmission. The torque converter is connected to the engine by a drive plate attached to
the rear of the crankshaft.

The torque converter comprises an impeller, a stator and a turbine. The torque converter is a sealed unit with all components
located between the converter housing cover and the impeller. The two components are welded together to form a sealed, fluid
filled housing. With the impeller welded to the converter housing cover, the impeller is therefore driven at engine crankshaft
speed.

The converter housing cover has four threaded bosses, which provide for attachment of the engine drive plate. The threaded
bosses also provide for location of special tools which are required to remove the torque converter from the bell housing.

Impeller

Fluid Flow



Item Description 1 Turbine 2 Stator 3 Impeller When the engine is running the rotating impeller acts as a centrifugal pump, picking up fluid at its center and discharging it at
high velocity through the blades on its outer rim. The design and shape of the blades and the curve of the impeller body cause
the fluid to rotate in a clockwise direction as it leaves the impeller. This rotation improves the efficiency of the fluid as it
contacts the outer row of blades on the turbine.

The centrifugal force of the fluid leaving the blades of the impeller is passed to the curved inner surface of the turbine via the
tip of the blades. The velocity and clockwise rotation of the fluid causes the turbine to rotate.

Turbine

The turbine is similar in design to the impeller with a continuous row of blades. Fluid from the impeller enters the turbine
through the tip of the blades and is directed around the curved body of the turbine to the root of the blades. The curved
surface redirects the fluid back in the opposite direction to which it entered the turbine, effectively increasing the turning force
applied to the turbine from the impeller. This principle is known as torque multiplication.

When engine speed increases, turbine speed also increases. The fluid leaving the inner row of the turbine blades is rotated in
a counter-clockwise direction due to the curve of the turbine and the shape of the blades. The fluid is now flowing in the
opposite direction to the engine rotation and therefore the impeller. If the fluid was allowed to hit the impeller in this
condition, it would have the effect of applying a brake to the impeller, eliminating the torque multiplication effect. To prevent
this, the stator is located between the impeller and the turbine.

DRIVE CLUTCHES



Item Description 1 Input shaft 2 Main pressure supply port 3 Piston 4 Cylinder – external plate carrier 5 Clutch plate assembly 6 Baffle plate 7 Diaphragm spring 8 Output shaft 9 Bearing 10 Dynamic pressure equalization chamber 11 Piston chamber 12 Lubrication channel There are three drive clutches and two brake clutches used in the ZF 6HP28 transmission. Each clutch comprises one or more
friction plates dependent on the output controlled. A typical clutch consists of a number of steel outer plates and inner plates
with friction material bonded to each face.

On 5.0L SC (supercharger) and 3.0L diesel models, the uprated transmission includes additional clutch plates to enable the
transmission to manage the additional power output from these engines.

The clutch plates are held apart mechanically by a diaphragm spring and hydraulically by dynamic pressure. The pressure is
derived from a lubrication channel which supplies fluid to the bearings etc. The fluid is passed via a drilling in the output shaft
into the chamber between the baffle plate and the piston. To prevent inadvertent clutch application due to pressure build up
produced by centrifugal force, the fluid in the dynamic pressure equalization chamber overcomes any pressure in the piston
chamber and holds the piston off the clutch plate assembly.

When clutch application is required, main pressure from the fluid pump is applied to the piston chamber from the supply port.
This main pressure overcomes the low pressure fluid present in the dynamic pressure equalization chamber. The piston moves,
against the pressure applied by the diaphragm spring, and compresses the clutch plate assembly. When the main pressure
falls, the diaphragm spring pushes the piston away from the clutch plate assembly, disengaging the clutch.

PLANETARY GEAR TRAINS

The planetary gear trains used on the ZF 6HP28 transmission comprise a single web planetary gear train and a double web
planetary gear train. These gear trains are known as Lepelletier type gear trains and together produce the six forward gears
and the one reverse gear.

Single Web Planetary Gear Train
The single web planetary gear train comprises:
Sunwheel
Three (naturally aspirated versions) or four (5.0L SC and 3.0L diesel versions) planetary gears Planetary gear carrier (spider)
Ring gear or annulus. Multiplate Drive or Brake Clutch – Typical www.JagDocs.com

DTC Description Possible Cause Action U0103-82
Lost Communication With
Gear Shift Control Module
A-alive / sequence counter
incorrect / not updated
Alive counter fault Check Transmission shift module for stored DTCs.
Check CAN Bus Circuit for fault U0103-83
Lost Communication With
Gear Shift Control Module A
- value of signal protection
calculation incorrect
Checksum fault Check Transmission shift module for stored DTCs.
Check CAN Bus Circuit for fault U0103-87
Lost Communication With
Gear Shift Control Module A
- missing message
CAN Timeout Check Transmission shift module for stored DTCs.
Check CAN Bus Circuit for fault U0122-82
Lost Communication With
Vehicle Dynamics Control
Module - alive / sequence
counter incorrect / not updated
Alive counter fault Check Anti-lock braking system for stored DTCs. Check
CAN Bus Circuit for fault U0122-83
Lost Communication With
Vehicle Dynamics Control
Module - value of signal
protection calculation
incorrect
Checksum fault Check Anti-lock braking system for stored DTCs. Check
CAN Bus Circuit for fault U0122-87
Lost Communication With
Vehicle Dynamics Control
Module - missing message
CAN Timeout Check Anti-lock braking system for stored DTCs. Check
CAN Bus Circuit for fault U0126-00
Lost Communication With
Steering Angle Sensor
Module - no sub type
information
Lost Communication
With Steering Angle
Sensor Module Check Steering angle sensor for stored DTCs. Check
CAN Bus Circuit for fault U0128-87
Lost Communication With
Park Brake Control Module -
missing message
CAN timeout electronic
parking brake module Check Electronic Parking Brake Module for stored DTCs.
Check CAN Bus Circuit for fault U0140-82
Lost Communication With
Body Control Module - alive / sequence counter incorrect / not updated
Alive counter fault Check Central junction box for stored DTCs. Check CAN
Bus Circuit for fault U0140-83
Lost Communication With
Body Control Module - value
of signal protection
calculation incorrect
Checksum fault Check Central junction box for stored DTCs. Check CAN
Bus Circuit for fault U0140-87
Lost Communication With
Body Control Module - missing message
CAN Timeout Check Central junction box for stored DTCs. Check CAN
Bus Circuit for fault U0155-87
Lost Communication With
Instrument Panel Cluster
(Instrument cluster) Control
Module - missing message
CAN timeout instrument
cluster Check Instrument cluster for stored DTCs. Check CAN
Bus Circuit for fault U0300-68
Control Module - event
information
Transmission software
does not match vehicle
network Check Central junction box software level, Check
Transmission control module Software level, Update
software as required using the manufacturer approved
process U0401-08
Invalid Data Received From
Engine control module/PCM
A - Bus Signal Message
Failures
Inaccurate engine speed,
torque information Check Engine control module for stored DTCs, Check
CAN Bus circuit for faults U0401-68
Invalid Data Received from
Engine control module/PCM
A - event information
Inaccurate engine speed,
torque information Check Engine control module for stored DTCs. Check
CAN Bus Circuit for fault U0401-86
Invalid Data Received from
Engine control module/PCM
A - Signal Invalid
Inaccurate engine speed,
torque information Check Engine control module for stored DTCs. Check
CAN Bus Circuit for fault U0404-68
Invalid Data Received from
Gear Shift Control Module A
- event information
Incorrect CAN data
received from
Transmission shift
module Check Transmission Shift Module for stored DTCs.
Refer to Circuit diagrams and check CAN and LIN Bus
for Circuit fault U0404-81
Invalid Data Received from
Gear Shift Control Module A
- Invalid Serial Data
Received
Incorrect LIN data
received from
Transmission shift
module Check Transmission Shift Module for stored DTCs.
Refer to Circuit diagrams and check CAN and LIN Bus
for Circuit fault www.JagDocs.com

DTC Description Possible Cause Action U0416-68
Invalid Data Received From
Vehicle Dynamics Control
Module - event information
Event information brake
information Check Engine control module for stored DTCs. Check
CAN Bus Circuit for fault U0422-68
Invalid Data Received From
Body Control Module - event
information
Event information invalid
Power mode information Check Central junction box for stored DTCs. Check CAN
Bus Circuit for fault U101B-87
Lost Communication With
GSM - Multiple Bus-missing
message
Missing message lost
communication with
Transmission Shift
Module (multiple Bus) Check Transmission Shift Module for stored DTCs.
Refer to Circuit diagrams and check CAN and LIN Bus
for Circuit fault U3000-49
Control Module - internal
electronic failure
Internal electronic failure Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index U3000-4B
Control Module - Circuit
resistance above threshold
Internal electronic failure Check and correct oil level. Check hydraulic flow
through oil cooler and pipe circuit for restriction or
blockage. If no restrictions found, suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index U3000-81
Control Module - invalid
serial data received
Vehicle or Engine type
signal incorrect from BCM
or incorrect Transmission
control module software
installed Reflash the Transmission control module using the
manufacturer approved process U3001-94
Control Module Improper
Shutdown - unexpected
operation
Control Module Improper
Shutdown (voltage
related) Check Engine control module For Power (generator)
faults. Check Power and Ground Circuit and Battery for
fault. Clear DTCs. Road Test. If DTC reoccurs suspect
the Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index

Published: 11-May-2011
Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Transmission Fluid Level Check
General Procedures





WARNINGS: Activation

Observe due care when draining, as the fluid can be very hot.
Observe due care when working near a hot exhaust system.
1.
The following steps must be observed before starting the
transmission fluid level check.
The vehicle must be on a horizontal ramp.
The parking brake must be applied.
The engine must be running for 2 minutes with the transmission
control switch (TCS) in the "P" position.


2. CAUTION: Make sure that the transmission fluid temperature is
below 30 degrees before starting the fluid level check.
Connect Jaguar approved diagnostic equipment to the vehicle.

3.
Apply, and hold, the footbrake.
Move the selector lever from 'P' through all the gear positions,
pausing in each gear position for 2-3 seconds and return to the
'P' position.


4. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.

5. Refer to: Air Deflector (501-02 Front End Body Panels, Removal and Installation).

6. Place a suitable container under the transmission fluid fill plug. 307-452
Wrench, Transmission Filler Plug Special Tool(s)

6. CAUTION: Discard the component.
















7. CAUTION: Be prepared to collect escaping fluids.

NOTE: Note the position of the manual park brake
release.



















8.