2010 JAGUAR XFR coolant leak

Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Fuel Charging and Controls
Diagnosis and Testing

Principles of Operation

For a detailed description of the fuel charging and controls system and operation, refer to the relevant Description and
Operation section of the workshop manual. REFER to:

Fuel Charging and Controls (303-04D Fuel Charging and Controls - V8 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04D Fuel Charging and Controls - V8 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04D Fuel Charging and Controls - V8 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Description and Operation), Fuel Charging and Controls (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle.


NOTE: Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.

1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection
Mechanical Electrical
Fuel level
Fuel leaks
Damaged fuel lines
Damaged push connect fittings
Fuel contamination/grade/quality
Throttle body
Damaged fuel tank filler pipe cap
Damaged fuel tank filler pipe
Fuses
Loose or corroded electrical connectors
Harnesses
Sensor(s)
Engine Control Module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

Symptom Chart

Symptom Possible Causes Action Engine cranks, but does not
fire
Engine breather system
disconnected/restricted
Ignition system
Fuel system
Electronic engine control Ensure the engine breather system is free from restriction
and is correctly installed. Check for ignition system, fuel
system and electronic engine control DTCs and refer to the
relevant DTC Index Engine cranks and fires, but
will not start
Evaporative emissions purge
valve
Fuel pump
Spark plugs
HT short to ground (tracking)
check rubber boots for
cracks/damage
Ignition system Check for evaporative emissions, fuel system and ignition
system related DTCs and refer to the relevant DTC Index Difficult cold start
Engine coolant level/anti-
freeze content
Battery
Electronic engine controls
Exhaust Gas Recirculation
(EGR) valve stuck open
Fuel pump Check the engine coolant level and condition. Ensure the
battery is in a fully charged and serviceable condition.
Check for electronic engine controls, engine emissions, fuel
system and evaporative emissions system related DTCs
and refer to the relevant DTC Index www.JagDocs.com

Published: 11-May-2011
Evaporative Emissions - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Evaporative Emissions - System Operation and Component Description
Description and Operation

System Operation DIAGNOSTIC MODULE - TANK LEAKAGE PUMP (NAS ONLY)
To check the fuel tank and the EVAP (evaporative emission) system for leaks, the ECM (engine control module) operates the
DMTL pump and monitors the current draw. Initially, the ECM establishes a reference current by pumping air through the reference orifice and back to atmosphere. Once the reference current is determined, the ECM closes the change-over valve, which seals the EVAP system. The EVAP canister purge valve remains de-energized and is therefore closed. The output from the air pump is diverted from the reference orifice and into the EVAP system.
When the change-over valve is closed, the load on the air pump falls to zero. Providing there are no leaks, the air pump will
begin to pressurize the EVAP system and the load and current draw in the pump increases. By monitoring the rate and level of the current increase, the ECM can determine if there is a leak in the EVAP system.
During normal vehicle operation, 15 seconds after the engine has started, the ECM energizes the heating element in the pump to prevent condensation formation and possible incorrect readings. The heater remains energized until either the engine and
ignition are off (if no DMTL test is running) or until after the DMTL test is completed.
Leaks are classified as:

Minor - equivalent to a hole diameter of 0.5 to 1.0 mm (0.02 to 0.04 in.).
Major - equivalent to a hole diameter of 1.0 mm (0.04 in.) or greater.
The ECM performs a check for major leaks each time the ignition is switched off, providing the following conditions are met: The vehicle speed is zero.
The engine speed is zero.
The atmospheric pressure is above 70 kPa (10.15 lbf/in2
), i.e. the altitude is less than approximately 3047 m (10000
feet).
The ambient temperature is between 0 and 40 °C (32 and 104 °F).
The EVAP canister vapor concentration factor is 5 or less (where 0 is no fuel vapor, 1 is stoichiometric fuel vapor and greater than 1 is rich fuel vapor).
The fuel tank level is valid and between 15 and 85% of nominal capacity.
The engine running time during the previous cycle was more than 10 minutes.
The battery voltage is between 10 and 15 volts.
The last engine off time was more than 180 minutes.
No errors are detected with the EVAP components, the ambient air temperature and the fuel level.

NOTE: A leak test can be performed using a Jaguar recognized diagnostic tool. This overrides the above conditions and is
useful for checking correct system and component operation.
The ECM performs a check for minor leaks after every 2nd major leak check.
When the leak check is complete, the ECM stops the DMTL pump and opens (de-energizes) the change-over valve.
If the fuel filler cap is opened or refueling is detected during the leak check, by a sudden drop in the current draw or a rise in
the fuel level, the ECM aborts the leak check.
If a leak is detected during the check, the ECM stores an appropriate fault code in its memory. If a leak is detected on two consecutive checks, the ECM illuminates the MIL (malfunction indicator lamp) in the instrument cluster on the next drive cycle. The duration of a leak check can be between 60 and 900 seconds depending on the results and fuel tank level.

EVAP CANISTER PURGE VALVE

The ECM waits until the engine is running above 55 °C (131 °F) coolant temperature with closed loop fuel operational before the purging process is activated. Under these conditions the engine should be running smoothly with no warm up enrichment.
The EVAP canister purge valve duty (and flow) is initially ramped slowly because the vapor concentration is unknown (a sudden increase in purge could cause unstable engine running or cause it to stall due to an extremely "rich" air/fuel mixture). The
concentration is then determined from the amount of adjustment that the closed loop fueling is required to make to achieve
the target AFR (air fuel ratio). Once the concentration has been determined, the purge flow can be increased rapidly and the
injected fuel can be pro-actively adjusted to compensate for the known purge vapor and the target AIR control is maintained.

When the purging process is active, fresh air is drawn into the EVAP canister via the DMTL filter and pump on NAS vehicles, or via the vent port on the EVAP canister of non NAS vehicles.

30. CAUTION: Observe the engine temperature warning light. If the
warning light is displayed, switch off immediately and allow to cool.
Failure to follow this instruction may cause damage to the vehicle.

Raise the engine speed to 2000 RPM and maintain at 2000 RPM until the
engine cooling fan operates.


31. CAUTION: Switch off the engine and allow the coolant temperature
to go cold.
Switch the engine off and allow to cool.

32. Visually check the engine and cooling system for signs of coolant
leakage.

33. WARNINGS:


When releasing the cooling system pressure, cover the coolant
expansion tank cap with a thick cloth.


Since injury such as scalding could be caused by escaping steam or
coolant, make sure the vehicle cooling system is cool prior to carrying
out this procedure.
CAUTIONS:


Make sure the coolant level remains above the "COLD FILL RANGE"
lower level mark.


Anti-freeze concentration must be maintained at 50%.


NOTE: When the cooling system is warm, the coolant will be
approximately 10mm above the upper level mark on the expansion tank
with the cap removed.
Check and top-up the coolant if required.

34. Refer to: Transmission Fluid Level Check (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
Petrol, General Procedures).

28. CAUTION: Observe the engine temperature warning light. If the
warning light is displayed, switch off immediately and allow to cool.
Failure to follow this instruction may cause damage to the vehicle.

Raise the engine speed to 2000 RPM and maintain at 2000 RPM until the
engine cooling fan operates.


29. CAUTION: Switch off the engine and allow the coolant temperature
to go cold.
Switch the engine off and allow to cool.

30. Visually check the engine and cooling system for signs of coolant
leakage.

31. WARNINGS:


When releasing the cooling system pressure, cover the coolant
expansion tank cap with a thick cloth.


Since injury such as scalding could be caused by escaping steam or
coolant, make sure the vehicle cooling system is cool prior to carrying
out this procedure.
CAUTIONS:


Make sure the coolant level remains above the "COLD FILL RANGE"
lower level mark.


Anti-freeze concentration must be maintained at 50%.


NOTE: When the cooling system is warm, the coolant will be
approximately 10mm above the upper level mark on the expansion tank
with the cap removed.
Check and top-up the coolant if required.

32. Refer to: Transmission Fluid Level Check (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
Petrol, General Procedures).

Visual Inspection

Mechanical Electrical
Low/contaminated fuel
Fuel supply/return line(s)
Fuel tank and filler pipe
Fuel leak(s)
Fuel filler cap
Fuel filter
Push connect fittings
Fuel pump
Fuses
Links
Relays
Fuel Pump Driver Module (FPDM)
Fuel pump module
Sensor(s)
Engine control module (ECM)
Rear Junction Box (RJB)
Restraints Control Module (RCM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and proceed to the DTC Index

Symptom Chart

Symptom Possible Causes Action Engine cranks, but does not
fire
Engine breather system
disconnected/restricted
Ignition system
Fuel system
Electronic engine control
Ensure the engine breather system is free from
restriction and is correctly installed
Check for ignition system, fuel system and electronic
engine control DTCs and refer to the relevant DTC
Index Engine cranks and fires, but
will not start
Evaporative emissions purge
valve
Fuel pump
Spark plugs
HT short to ground (tracking)
check rubber boots for
cracks/damage
Ignition system
Check for evaporative emissions, fuel system and
ignition system related DTCs and refer to the
relevant DTC Index Difficult cold start
Engine coolant level/anti-
freeze content
Battery
Electronic engine controls
Fuel pump
Purge valve
Check the engine coolant level and condition
Ensure the battery is in a fully charged and
serviceable condition
Check for electronic engine controls, engine
emissions, fuel system and evaporative emissions
system related DTCs and refer to the relevant DTC
Index Difficult hot start
Injector leak
Electronic engine control
Purge valve
Fuel pump
Ignition system
Check for injector leak, install new injector as
required
Check for electronic engine controls, evaporative
emissions, fuel system, ignition system and engine
emission system related DTCs and refer to the
relevant DTC Index Difficult to start after hot
soak (vehicle standing,
engine off, after engine has
reached operating
temperature)
Injector leak
Electronic engine control
Purge valve
Fuel pump
Ignition system
Check for injector leak, install new injector as
required
Check for electronic engine controls, evaporative
emissions, fuel system, ignition system and engine
emission system related DTCs and refer to the
relevant DTC Index Engine stalls soon after start
Breather system
disconnected/restricted
ECM relay
Electronic engine control
Ignition system
Air intake system restricted
Air leakage
Fuel lines
Ensure the engine breather system is free from
restriction and is correctly installed
Check for electronic engine control, ignition system
and fuel system related DTCs and refer to the
relevant DTC Index
Check for blockage in air filter element and air
intake system
Check for air leakage in air intake system Engine hesitates/poor
acceleration
Fuel pressure, fuel pump,
fuel lines
Injector leak
Air leakage
Check for fuel system related DTCs and refer to the
relevant DTC Index
Check for injector leak, install new injector as
required www.JagDocs.com

14. WARNINGS:


Never remove the coolant expansion tank cap under any
circumstances while the engine is operating. Failure to follow this
instruction may result in personal injury.


To avoid having scalding hot coolant or steam blowing out of the
cooling system, use extreme care when removing the coolant pressure
cap from a hot cooling system. Wait until the engine has cooled, then
wrap a thick cloth around the coolant pressure cap and turn it slowly
until the pressure begins to release. Step back while the pressure is
released from the system. When certain all the pressure has been
released (still with a cloth) turn and remove the coolant pressure cap
from the coolant expansion tank. Failure to follow these instructions may
result in personal injury.
Release the cooling system pressure.

15. Fill the cooling system up to the MAX mark on the coolant expansion
tank using a fifty percent mixture of Jaguar Premium Cooling System
Fluid or equivalent, meeting Jaguar specification WSS M97B44-D and
fifty percent water.

16. Install the coolant expansion tank pressure cap.

17. Raise the vehicle.

18. Check all coolant hoses for visible signs of coolant leaks.

19. Install the air deflector.

Refer to: Air Deflector (501-02, Removal and Installation).
www.JagDocs.com

Message Other Warnings Reason Action in LCD. system and the tire pressures
cannot be monitored. ENGINE TEMPERATURE
HIGH Amber warning triangle
illuminated in LCD at temperatures of between
118.0°C (244.4°F) and
119.3°C (246.8°F). Engine coolant temperature has
exceeded threshold for normal
operation.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level.
If message re-appears,
investigate coolant system for
leakage. ENGINE
OVERHEATING Red warning triangle
illuminated in LCD at temperatures of 119.4°C
(247°F) or above. Engine coolant temperature has
exceeded threshold for normal engine
operation.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level.
If message re-appears,
investigate coolant system for
leakage. ENGINE OIL
PRESSURE LOW Red warning triangle
illuminated in LCD. Engine oil pressure has fallen below the
threshold for normal operation. Stop the engine immediately. Check
engine oil level. If oil level correct, do
not restart engine until oil pressure
loss has been identified and corrected. RESTRICTED
PERFORMANCE Red or Amber warning
triangle illuminated in LCD depending on nature of power loss. A fault has occurred which has reduced
engine power output. Investigate cause of engine power
loss. Interrogate control modules for
faults and diagnose using an approved Jaguar Diagnostic System. ENGINE SYSTEMS
FAULT
MIL (malfunction
indicator lamp)
illuminated for
certain faults.
Red or Amber
warning triangle
illuminated in LCD.
A fault has occurred in the
engine management system or, if
the MIL is illuminated, an emissions related fault is present
which has been detected by
the On-Board Diagnostic
systems in the ECM and TCM. A fault has occurred with the
start/stop switch.
Investigate cause of fault.
Interrogate ECM and TCM for faults and diagnose using an
approved Jaguar Diagnostic
System.
Check start/stop switch for
correct operation or short
circuits. CHECK FUEL
FILLER CAP
(NAS Vehicles Only)
Red warning triangle
illuminated in LCD. The Diagnostic Monitoring Tank Leakage
(DMTL) system has detected fuel filler
cap has not been correctly installed or
the system has a leak. Check fuel filler cap to ensure is it is
correctly installed and secure or check
the fuel system for leakage. ENGINE TEMPERATURE
INDICATION
FAULT Red warning triangle
illuminated LCD. A fault has occurred in the engine
management system and the engine
temperature signal is no longer being
received. Investigate cause of engine
temperature failure. Interrogate ECM for faults and diagnose using an approved Jaguar Diagnostic System. PLEASE WAIT
COLD START IN
PROGRESS Amber warning triangle
illuminated LCD. Message appears after start/stop switch
is pressed. Glow plugs are warming up,
message will appear for up to 12
seconds dependant on ambient
temperature. Engine will crank once message is switched off. None GEARBOX FAULT
Battery symbol and amber
warning triangle illuminated
in LCD. TCM has detected a fault in the Investigate transmission fault. transmission. Transmission may default
to 'limp home' mode and only allow
limited operation of forward gears and
reverse. Interrogate TCM and diagnose fault using an approved Jaguar Diagnostic
System. BATTERY NOT
CHARGING Red warning triangle
illuminated in LCD. Charge output from generator not
detected by ECM. Investigate cause of generator failure. OVER 120 km/h
(GULF States Only)
Red text illuminated
in LCD. Vehicle has exceeded the preset 120
km/h speed value. Reduce vehicle speed. DPF FULL SEE
HANDBOOK Amber or Red warning
triangle illuminated LCD. ECM has detected diesel particulate Drive the vehicle as described in the filter is becoming blocked or has become
blocked. owners handbook or the workshop
manual to clean the filter. COOLANT LEVEL
LOW Red warning triangle
illuminated in LCD. Coolant level in expansion tank has
fallen below minimum level.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level and replenish

Message Other Warnings Reason Action expansion tank to maximum
level.
If message re-appears,
investigate coolant system for
leakage. BLIND SPOT
MONITOR NOT
AVAILABLE Amber warning triangle
illuminated LCD. Blind spot monitoring system has a fault
or vehicle speed is below threshold for system operation. Drive vehicle above threshold speed or
investigate cause of fault. BLIND SPOT
MONITOR
SENSOR
BLOCKED Amber warning triangle
illuminated LCD. A blind spot monitoring sensor has
become dirty or obstructed. Remove obstruction or clean the radar
sensor. BRAKE PADS
LOW Amber warning triangle
illuminated LCD. Brake pads have reached the service
limit. Replace brake pads. SERVICE
REQUIRED IN
XXXX MILES/km Amber warning triangle
illuminated LCD. If the vehicle is within 3,200 kilometers
(1,988 miles) of a service, the message
center will display this message. The
displayed distance will decrease in
increments of 50 km (31 miles). None SERVICE
REQUIRED Amber warning triangle
illuminated LCD. This is displayed if the distance to next
service drops below 1 km (0.6 miles). Vehicle requires service. RESETTING
SERVICE MODE Amber warning triangle
illuminated LCD. Displayed during the service reset procedure. None SERVICE MODE
RESET Amber warning triangle
illuminated LCD. Displayed when the service rest procedure has been successful. None WINTER MODE
CONFIRMED Snow mode symbol
illuminated LCD. Displayed when snow mode has been
selected. None DYNAMIC MODE
CONFIRMED Dynamic mode symbol
illuminated LCD. Displayed when dynamic mode has been
selected. None MODE CHANGE
IN PROGRESS None or Snow mode symbol
illuminated or Dynamic
mode symbol illuminated
LCDLCD Displayed when the driver has selected
an alternative JaguarDrive mode. None RECOMMEND
WINTER MODE
FOR CONDITIONS None or Dynamic mode
symbol illuminated LCD Displayed when the JaguarDrive senses
excessive wheel slip. Select winter mode. WINTER MODE
OFF None
Confirmation that winter mode has been
deselected. None DYNAMIC MODE
OFF None
Confirmation that dynamic mode has
been deselected. None WINTER MODE
FAULT Amber warning triangle
illuminated LCD. A sub-system fault is present and the
driver attempts to select a different
JaguarDrive Control mode. The message
'WINTER MODE FAULT' can also in very
rare circumstances be generated by a
fault in the JaguarDrive Control module. Investigate cause of message.
Interrogate sub-system control
modules for faults and diagnose using
an approved Jaguar Diagnostic System.
If no sub-system fault is found,
investigate JaguarDrive Control
module. DYNAMIC MODE
FAULT Amber warning triangle
illuminated LCD. A sub-system fault is present and the
driver attempts to select a different
JaguarDrive Control mode. The message
'DYNAMIC MODE FAULT' can also, in very
rare circumstances, be generated by a
fault in the JaguarDrive Control module. Investigate cause of message.
Interrogate sub-system control
modules for faults and diagnose using
an approved Jaguar Diagnostic System.
If no sub-system fault is found,
investigate JaguarDrive Control
module. SPECIAL MODES
NOT AVAILABLE Amber warning triangle
illuminated LCD. A sub-system fault is present and the
driver attempts to select a different
JaguarDrive Control mode. The message
'SPECIAL MODES NOT AVAILABLE' can
also in very rare circumstances be
generated by a fault in the JaguarDrive
Control module. Investigate cause of message.
Interrogate sub-system control
modules for faults and diagnose using
an approved Jaguar Diagnostic System.
If no sub-system fault is found,
investigate JaguarDrive Control
module. LISTENING Tone emitted from the
instrument cluster. The voice button has been pressed and
the Jaguar voice system is active and awaiting a voice command. None VOICE NOT
READY None
If the Voice button on the steering
wheel is pressed before the system is
ready to receive a command, VOICE NOT
READY will be displayed Press button a second time after a
short delay. INSERT MAP DISC None Navigation disc not loaded.
Load navigation disc in the navigation
computer. NOT AVAILABLE
PHONE IN USE None
Voice button has been pressed during a telephone call. None COMMAND NOT
RECOGNISED None
Jaguar Voice system has not recognised
the command. Repeat the command speaking clearly.