Page 1772 of 3039
Auxiliary Climate Control - Electric Booster Heater
Removal and Installation
Removal
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
All vehicles Published: 11-May-2011
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
Right-hand drive vehicles
2. Refer to: Heater Core and Evaporator Core Housing (412-01 Climate Control, Removal and Installation).
All vehicles
Installation
3. NOTE: Some variation in the illustrations may occur,
but the essential information is always correct.
Torque: 1.3 Nm
4. CAUTION: Take extra care not to damage the clips or
screw threads. Failure to follow this instruction may result
in damage to the climate control assembly.
NOTE: Some variation in the illustrations may occur,
but the essential information is always correct.
1. To install, reverse the removal procedure.
Page 1775 of 3039
Published: 11-May-2011
Air Conditioning - Air Conditioning (A/C) Compressor V8 5.0L Petrol/V8 S/C 5.0L Petrol
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
3. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
4. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).
5. Refer to: Specifications (412-00 Climate Control System - General Information, Specifications).
6. Refer to: Refrigerant Oil Adding - V6 3.0L Petrol (412-00 Climate Control System - General Information, General Procedures).
7. www.JagDocs.com
Page 1807 of 3039
Instrument Cluster - Instrument Cluster
Removal and Installation
Removal Published: 11-May-2011
CAUTION: If a new instrument cluster is to be installed, the diagnostic tool must be connected prior to removal, the data
must then be downloaded from it and the keys (remote control handsets) set into default mode. Failure to follow this
instruction will result in permanent damage to the keys.
NOTES:
If a new instrument cluster is to be installed, make sure that all keys (remote control handsets) are present.
Removal steps in this procedure may contain installation details.
1. Fully extend and lower the steering column for access.
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
3.
4. www.JagDocs.com
Page 1811 of 3039
Instrument Cluster - Instrument Cluster Lens
Removal and Installation
Removal Published: 04-Sep-2013
1. Fully extend the steering column for access.
2. Disconnect the battery ground cable.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
3. Refer to: Instrument Cluster (413-01 Instrument Cluster, Removal and Installation).
4. CAUTION: To prevent static damage to the circuits,
place the instrument cluster inside the electro static
discharge bag and use the gloves provided during this
procedure.
5.
Page 1813 of 3039
Installation).
3. Disconnect the battery ground cable.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
Page 1815 of 3039
Horn - Horn
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details. Published: 11-May-2011
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
2. Torque: 7 Nm 3. Torque: 7 Nm
Page 1874 of 3039
Published: 11-May-2011
Battery and Charging System - General Information - Charging System
Diagnosis and Testing
For additional information.
REFER to: Battery (414-01, Diagnosis and Testing).
Page 1889 of 3039

Battery, Mounting and Cables - Battery
Diagnosis and Testing
Principles of Operation Published: 10-Mar-2014
For a detailed description of the battery system and operation, refer to the relevant Description and Operation section of the
workshop manual. REFER to: Battery and Cables (414-01 Battery, Mounting and Cables, Description and Operation).
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle.
NOTES:
Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer-approved diagnostic system).
When performing electrical voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal
places, and with an up-to-date calibration certificate. When testing resistance, always take the resistance of the DMM leads
into account.
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection
Mechanical Electrical
Generator
Drive belt
Drive belt tensioner
Generator pulley
Check the security of the generator fixings
Generator
Battery
Battery connections
Starter motor
Harnesses and connectors
Fuses
Charge warning lamp function
Engine Control Module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
5. Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required
Symptom Chart
Symptom Possible Causes Action
Battery power to vehicle
interrupted
High resistance between battery terminals and
clamps
GO to Pinpoint Test
A. Midtronics EXP-1080 User Guide
Carry out the following: -
Surface Voltage Removal Process
A vehicle which has had its battery charged or been driven in a 24 hour period before the test, must have its surface charge
removed