8 LH (left-hand) fuel level sensor 9 RH (right-hand) fuel level sensor and fuel pump module 10 RCM (restraints control module)
OPERATION System Operation
The fuel pump is a variable-speed rotary-vane type, which operates in a fuel pump module located in the RH side of the fuel tank. A venturi transfer pump is located in the RH side of the tank. The fuel pump module is secured in the fuel tank with a bayonet style locking ring that is welded into the tank structure. The fuel pump module has an integral top plate for the
external pipe work and electrical connectors.
Fuel level is biased towards the RH compartment in the fuel tank by drawing fuel through the internal cross over pipe via the jet pump, which serves to deliver a constant supply of fuel to the transfer pump and swirl pot assembly. High pressure fuel
from the fuel pump is directed through the jet pump's orifice, creating a low pressure area to be formed in the cross over pipe.
The fuel is drawn into this low pressure area in the cross over pipe and directed into the swirl pot delivery pipes.
Fuel is pumped from the fuel pump to the fuel rail via the integral filter and pressure relief valve.
The pressure relief valve assists engine starting by retaining a pre-set fuel pressure in the supply pipe and fuel rail. The
pressure relief valve also limits fuel rail pressure due to temporary vapor increase in hot conditions and pressure caused by
sudden load changes, for example, a fully open to closed throttle transition.
To meet ORVR (on-board refueling vapor recovery) requirements, the fuel tank and associated components are designed to
minimize fuel vapor loss during refueling. This is achieved by preventing fuel vapor from the fuel tank venting directly to the
atmosphere. Instead fuel vapor is directed into the EVAP (evaporative emission) charcoal canister where it is stored before
being purged at intervals to the engine’s intake manifold.
North American Specification (NAS) vehicles feature additional connections and pipes at the rear of the filler head and also
incorporates a Diagnostic Monitoring Tank Leakage (DMTL) pump for leak detection requirements.
Fuel System Schematic Diagram
Item Description 1 Fuel injector (8 off) 2 Fuel rail www.JagDocs.com
Acceleration Control - Acceleration Control
Diagnosis and Testing
Principles of Operation Published: 11-May-2011
For a detailed description of the acceleration controls, refer to the relevant Description and Operation sections in the workshop
manual. REFER to: Acceleration Control (310-02, Description and Operation).
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.
Visual Inspection
Mechanical Electrical
Accelerator pedal
Throttle body
Fuses
Wiring harness
Electrical connector(s)
Sensor(s)
Engine control module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
DTC Index
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00.
NOTES:
If the module or a component is suspect and the vehicle remains under the Manufacturers warranty, refer to the Warranty
Policy and Procedure manual (section B1.2), or determine if any prior approval programme is in operation, prior to the
installation of a new module/component.
Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer-approved diagnostic system).
When performing electrical voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal
places, and with an up-to-date calibration certificate. When testing resistance, always take the resistance of the DMM leads
into account.
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.
DTC Description Possible Cause Action P012100 Throttle/Pedal
Position Sensor A
Circuit
Range/Performance
TP sensor sensing
circuits TP 1 and TP
2 - short to power,
high resistance
TP sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check TP sensor sensing circuits TP 1 and TP 2
for short to power, high resistance. Check and install a new throttle
body as required www.JagDocs.com
DTC Description Possible Cause Action P012200 Throttle/Pedal
Position Sensor A
Circuit Low
TP sensor sensing
circuit TP 1 - short
to ground, high
resistance
TP sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check TP sensor sensing circuit TP 1 for short
to ground, high resistance. Check and install a new throttle body as
required P012300 Throttle/Pedal
Position Sensor A
Circuit High
TP sensor sensing
circuit TP1 - short
to power
TP sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check TP sensor sensing circuit TP 1 for short
to power. Check and install a new throttle body as required P022200 Throttle/Pedal
Position Sensor/Switch
B Circuit Low
TP sensor sensing
circuit TP 2 - short
to ground, high
resistance
TP sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check TP sensor sensing circuit TP 2 for short
to ground, high resistance. Check and install a new throttle body as
required P022300 Throttle/Pedal
Position Sensor/Switch
B Circuit High
TP sensor sensing
circuit TP 2- short
to power
TP sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check TP sensor sensing circuit TP 2 for short
to power. Check and install a new throttle body as required P022700 Throttle/Pedal
Position Sensor/Switch
C Circuit Low
APP sensor circuit
APP 1 - short to
ground, high
resistance Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuit APP 1 for short to
ground, high resistance P022800 Throttle/Pedal
Position Sensor/Switch
C Circuit High
APP sensor circuit
APP 1 - short to
power Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuit APP 1 for short to
power P210129 Throttle Actuator
Control Motor Circuit
Range/Performance
Signal invalid
Jammed throttle
blade, gearing or
motor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and test throttle actuator control motor circuit for
short to ground, power, high resistance. Suspect the throttle body,
check and install a new throttle body as required, refer to the new module/component installation note at the top of the DTC Index P210162 Throttle Actuator
Control Motor Circuit
Range/Performance
Signal compare
failure
Jammed throttle
blade, gearing or
motor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and test throttle actuator control motor circuit for
short to ground, power, high resistance. Suspect the throttle body,
check and install a new throttle body as required, refer to the new
module/component installation note at the top of the DTC Index P210164 Throttle Actuator
Control Motor Circuit
Range/Performance
Signal plausibility
failure
Jammed throttle
blade, gearing or
motor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and test throttle actuator control motor circuit for
short to ground, power, high resistance. Suspect the throttle body,
check and install a new throttle body as required, refer to the new
module/component installation note at the top of the DTC Index P210177 Throttle Actuator
Control Motor Circuit
Range/Performance
Commanded
position not
achievable
Throttle blade
stuck open
Intake air system
leak Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and test throttle actuator control motor circuit for
short to ground, power, high resistance. Suspect the throttle body,
check and install a new throttle body as required, refer to the new
module/component installation note at the top of the DTC Index P210329 Throttle Actuator
Control Motor Circuit
High
Signal invalid
Throttle motor
control circuit -
short to power
ECM fault Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check throttle motor control circuit for short to
power. If ECM is suspect, check and install a new module as
required, refer to new module/component installation note at top of
DTC Index P210364 Throttle Actuator
Control Motor Circuit
High
Signal plausibility
failure
Throttle motor
control circuit -
short to power Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check throttle motor control circuit for short to
power. If ECM is suspect, check and install a new module as
required, refer to new module/component installation note at top of
DTC Index
DTC Description Possible Cause Action ECM fault
P210500 Throttle Actuator
Control System -
Forced Engine
Shutdown
Throttle MIL
request due to fuel
cut Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system P211800 Throttle Actuator
Control Motor Current
Range/Performance
Throttle motor
control circuit -
short to ground,
power, high
resistance Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check throttle motor control circuit for short to
ground, power, high resistance P211900 Throttle Actuator
Control Throttle Body
Range/Performance
Throttle spring
faulty Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Suspect throttle body
faulty. Check and install a new throttle body as required, refer to
the new module/component installation note at top of DTC Index P212200 Throttle/Pedal
Position Sensor/Switch
D Circuit Low
APP sensor circuit 2
- low input Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuit 2 for short to ground, open circuit P212216 Throttle/Pedal
Position Sensor/Switch
D Circuit Low Input
Accelerator pedal
position (APP)
sensor circuit 1 -
short to ground,
power
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 1' datalogger signal. With
pedal in idle position, value of signal should be approximately 0%,
if not suspect the pedal position sensor, check and install a new
sensor as required P212300 Throttle/Pedal
Position Sensor/Switch
D Circuit High
APP sensor circuit 2
- high input Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuit 2 for short to power P212317 Throttle/Pedal
Position Sensor/Switch
D Circuit High Input
Accelerator pedal
position (APP)
sensor circuit 1 -
short to power
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 1' datalogger signal. With
pedal in fully depressed position, value of signal should be
approximately 99%, if not suspect the pedal position sensor, check
and install a new sensor as required P212716 Throttle/Pedal
Position Sensor/Switch
E Circuit Low Input
Accelerator pedal
position (APP)
sensor circuit 2 -
short to ground,
high resistance
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 2
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 2' datalogger signal. With
pedal in idle position, value of signal should be approximately 0%,
if not suspect the pedal position sensor, check and install a new
sensor as required P212817 Throttle/Pedal
Position Sensor/Switch
E Circuit High Input
Accelerator pedal
position (APP)
sensor circuit 2 -
short to power
Accelerator pedal
position (APP)
sensor failure Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 2
for short to ground, power. Set ignition status to 'ON' engine 'OFF'
check and record 'Pedal value sensor 2' datalogger signal. With
pedal in fully depressed position, value of signal should be
approximately 99%, if not suspect the pedal position sensor, check
and install a new sensor as required P213528 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor circuit 1
and 2 range
performance -
sub-processor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short to
ground, power and high resistance. Clear the DTCs and retest. If
the code remains, replace the APP sensor P213529 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor -
excessive difference
between
raw values of circuit
1 and 2 -
sub-processor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short,
open circuit
DTC Description Possible Cause Action P213562 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor circuit 1
and 2 range
performance -
sub-processor Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short to
ground, power and high resistance. Clear the DTCs and retest. If
the code remains, replace the APP sensor P213564 Throttle/Pedal
Position Sensor/Switch
A/B Voltage
Correlation
APP sensor circuit 1
and 2 range
performance Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check APP sensor circuits 1 and 2 for short,
open circuit P213862 Throttle/Pedal
Position Sensor/Switch
D/E Voltage
Correlation
Pedal value
difference between
channel 1 and
channel 2 greater
than a threshold Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
and 2 for short to ground, power. Set ignition status to 'ON' engine
'OFF' check and record 'Pedal value sensor 1' and 'Pedal value
sensor 2' datalogger signal. With pedal in fully depressed position,
value of signals should be approximately 99%, with pedal in idle
position, value of signals should be approximately 0%, if not
suspect the pedal position sensor, check and install a new sensor
as required P213864 Throttle/Pedal
Position Sensor/Switch
D/E Voltage
Correlation
Gradient on one
channel without
gradient on the
other Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to electrical circuit
diagrams and check accelerator pedal position (APP) sensor circuit 1
and 2 for short to ground, power. Set ignition status to 'ON' engine
'OFF' check and record 'Pedal value sensor 1' and 'Pedal value
sensor 2' datalogger signal. With pedal in fully depressed position,
value of signals should be approximately 99%, with pedal in idle
position, value of signals should be approximately 0%, if not
suspect the pedal position sensor, check and install a new sensor
as required
Published: 08-Nov-2013
Speed Control - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Speed Control
Diagnosis and Testing
Principles of Operation
For a detailed description of the speed control system, refer to the relevant Description and Operation sections in the
workshop manual.
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.
Visual Inspection
Mechanical Electrical
Speed control sensor
Ensure the speed control sensor is free from obstructions
Speed control module
Brake switch
Fuses
Wiring harness
Electrical connector(s)
Steering wheel switches
Brake switch
Speed control sensor
Speed control module
Engine Control Module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively, check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
Speed Control Sensor Adjustment (vehicles with adaptive system installed)
An incorrectly aligned speed control sensor can cause incorrect system operation. Before starting any repair work on the speed
control system, on vehicles with the adaptive system installed, check speed control sensor for correct vertical alignment, and
carry out speed control sensor alignment procedure using manufacturer approved diagnostic system.
Symptom Chart
Symptom Possible Causes Action Speed control inhibited or
disabled
Power or ground supply to
speed control module or speed
control sensor
Steering wheel speed control
switch/circuits
Throttle sensors
Brake switch
Anti-Lock Brake System fault
Check for DTCs that could be caused by power or
ground failure to the module or sensor and refer to
DTC Index
Check for sticking, jammed and broken speed control
switches. Refer to the electrical circuit diagrams and
check speed control switch circuits for short, open
circuit
For throttle position sensor tests. REFER to:
Electronic Engine Controls - 3.0L Diesel (303-14
Electronic Engine Controls - 3.0L Diesel, Diagnosis and
Testing),
Electronic Engine Controls - 3.0L (303-14B Electronic Engine Controls - V6 3.0L Petrol, Diagnosis and
Testing),
Electronic Engine Controls (303-14 Electronic Engine
Controls - V8 4.2L Petrol/V8 S/C 4.2L Petrol, Diagnosis
and Testing).
Check for correct installation and adjustment of brake
switch. Refer to the electrical circuit diagrams and
check brake switch circuits for short, open circuit
Check ABS system for related DTCs and refer to the
relevant DTC Index Unable to regulate/adjust
vehicle speed
Steering wheel switch
malfunction
Check for sticking, jammed and broken speed control
switches. Refer to the electrical circuit diagrams and
check speed control switch circuits for short, open
circuit
DTC Index
Vehicles WITH Adaptive System Installed
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00
NOTES:
If a module or component is suspect, and the vehicle remains under the Manufacturers warranty, refer to the Warranty
Policy and Procedure manual (section B1.2), or determine if any prior approval programme is in operation, prior to the
installation of a new module/component.
Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give extra information read by
the manufacturer-approved diagnostic system).
When performing voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal places and
with a current calibration certificate. When testing resistance, always take the resistance of the DMM leads into account.
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.
DTC Description Possible Causes Action B1A84-81 Car Configuration Data
- Invalid serial data
received
RJB reporting invalid
data
Re-configure the RJB using manufacturer approved
diagnostic system C1A67-54 Forward Looking Sensor
- Missing calibration
Speed control sensor out
of alignment
Check speed control sensor for correct vertical
alignment, and carry out speed control sensor
alignment procedure using manufacturer approved
diagnostic system C1A67-81 Forward Looking Sensor
- Invalid serial data
received
Yaw voltage
unreasonable for 0.5
seconds or unchanged
for 1.2 seconds. Note:
Yaw sensor internal to
speed control sensor
Clear DTC and re-test, if DTC remains suspect speed
control sensor. Check and install a new sensor as
required, refer to the new module/component
installation note at the top of the DTC Index C1A67-87 Forward Looking Sensor
- Missing Message Incorrect or missing data from
speed control sensor
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams and
check power and ground supplies for short, open
circuit. Check private CAN network between speed
control sensor and speed control module for failure,
clear DTC and re-test. If DTC remains suspect the
speed control sensor, check and install a new sensor
as required, refer to the new module/component
installation note at the top of the DTC Index C1A67-96 Forward Looking Sensor
- Component internal
Failure
Internal hardware failure
Suspect the speed control sensor. Check and install a
new sensor as required, refer to the new
module/component installation note at the top of
the DTC Index C1A67-97 Forward Looking Sensor
- Component or system
operation obstructed or
blocked
Sensor reduced visibility
Check for blockage in front of radar. Note: This DTC
will be cleared automatically when environmental
conditions allow
DTC Description Possible Causes Action C1A67-98 Forward Looking Sensor
- Component or system
over temperature
Speed control sensor
internal temperature
exceeded threshold
Allow system to cool. Note: This DTC will be cleared
automatically when environmental conditions allow P174E-81
Output Shaft
Speed/ABS Wheel
Speed Correlation -
Invalid serial data
received
Follow speed is
mis-calculated to too
high a value
Clear DTC and re-test U0001-88
High Speed CAN
Communication Bus -
Bus off
Vehicle CAN Bus off
condition
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Carry out CAN network integrity tests using
the manufacturer approved diagnostic system U0100-00
Lost Communications
With ECM/PCM "A" - No
sub type information
ECM missing message
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check ECM for related DTCs and refer to the
relevant DTC Index U0101-00
Lost Communications
With TCM - No sub
type information
TCM missing message
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check TCM for related DTCs and refer to the
relevant DTC Index U0103-00
Lost Communication
With Gear Shift Control
Module A - No sub type
information
No sub type information
Refer to the electrical circuit diagrams and check the
power and ground connections to the Transmission
Shift Module. Using the manufacturer approved
diagnostic system, complete a CAN network integrity
test. Refer to the electrical circuit diagrams and
check the CAN network between the Transmission
Shift Module and Speed Control Module U0103-87
Lost Communication
With Gear Shift Module
- Missing Message
Transmission shift
module missing message
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check transmission shift module for related
DTCs and refer to the relevant DTC Index U0121-00
Lost Communication
With Anti-lock Brake
System (ABS) Control
Module - No sub type
information
ABS missing message
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check ABS for related DTCs and refer to the
relevant DTC Index U0128-00
Lost Communications
With Park Brake Module
- No sub type
information
Parking brake missing
message
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check parking brake module for related
DTCs and refer to the relevant DTC Index U0155-00
Lost Communications
With Instrument Panel
Cluster (IPC) Control
Module - No sub type
information
Instrument cluster
missing message
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check instrument cluster for related DTCs
and refer to the relevant DTC Index U0300-00
Internal Control Module
Software
Incompatibility - No
sub type information
Invalid configuration
message is received
Re-configure the speed control module using the
manufacturer approved diagnostic system. Clear
DTCs and re-test. If DTC still logged, suspect
incorrect speed control module installed. Check and
install a new module as required, refer to new
module/component installation note at top of DTC
Index U0300-55
Internal Control Module
Software
Incompatibility - Not
configured
RJB - at least one of the
car configuration
parameters is not
configured
Re-configure the RJB using the manufacturer
approved diagnostic system www.JagDocs.com