P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-225
< COMPONENT DIAGNOSIS > [VK56DE]
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P0443 EVAP CANISTER PURGE VOLU
ME CONTROL SOLENOID VALVE
DescriptionINFOID:0000000005149242
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoi d valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engi ne control. The optimum value stored in the ECM is
determined by considering various engine conditions. When t he engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
On Board Diagnosis LogicINFOID:0000000005167699
Sensor Input signal to ECMECM functionActuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP canister
purge flow controlEVAP canister purge vol-
ume control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor
Engine coolant temperature
Battery Battery voltage*
1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor Vehicle speed*
2
PBIB2057E
DTC No.Trouble diagnosis
name DTC detecting condition
Possible cause
P0443
0443 EVAP canister purge
volume control sole-
noid valve A)
The canister purge flow is detected during the
vehicle is stopped while the the engine is run-
ning, even when EVAP canister purge volume
control solenoid valve is completely closed. • EVAP control system pressure sensor
• EVAP canister purge volume control so-
lenoid valve
(The valve is stuck open.)
• EVAP canister vent control valve
• EVAP canister
• Hoses (Hoses are connected incorrectly or
clogged.)
B)
The canister purge flow is detected during the
specified driving conditions, even when EVAP
canister purge volume control solenoid valve
is completely closed.
Revision: April 20092010 QX56
EC-226
< COMPONENT DIAGNOSIS >[VK56DE]
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
DTC Confirmation Procedure
INFOID:0000000005167700
Perform PROCEDURE FOR MALFUNCTION A first.
If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
PROCEDURE FOR MALFUNCTION A
TESTING CONDITION:
• Perform “DTC CONFIRMATION PROCEDURE” when the fuel level is between 1/4 and 3/4 full, and
vehicle is placed on flat level surface.
• Always perform test at a temperature of 5 to 60 °C (41° F).
• Cool the vehicle so that engine coolant temperature becomes same level as ambient temperature.
With CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Check that the following condition are met.
FUEL T/TMP SE: 0 – 35 °C (32 – 95° F)
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-227, "
Diagnosis Procedure".
With GST
1. Turn ignition switch ON.
2. Set voltmeter probes to ECM terminal 107 (FTT sensor signal)
and ground.
3. Check that the voltage is 3.1 – 4.2 V.
4. Start engine and wait at least 60 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-227, "
Diagnosis Procedure".
PROCEDURE FOR MALFUNCTION B
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Always perform test at a temperature of 5 °C (41 °F) or more.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON.
6. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-III.
7. Touch “START”.
JMBIA2925ZZ
Revision: April 20092010 QX56
P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
EC-231
< COMPONENT DIAGNOSIS > [VK56DE]
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P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VA LV E
DescriptionINFOID:0000000005149247
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from
the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoi d valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engi ne control. The optimum value stored in the ECM is
determined by considering various engine conditions. When t he engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
On Board Diagnosis LogicINFOID:0000000005149248
Sensor Input signal to ECMECM functionActuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP canister
purge flow controlEVAP canister purge vol-
ume control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor
Engine coolant temperature
Battery Battery voltage*
1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor Vehicle speed*
2
PBIB2057E
DTC No. Trouble diagnosis name DTC detecting conditionPossible cause
P0444
0444 EVAP canister purge volume
control solenoid valve circuit
open An excessively low voltage signal is sent
to ECM through the valve • Harness or connectors
(The solenoid valve circuit is open or
shorted.)
• EVAP canister purge volume control so-
lenoid valve
P0445
0445 EVAP canister purge volume
control solenoid valve circuit
shorted An excessively high voltage signal is sent
to ECM through the valve • Harness or connectors
(The solenoid valve circuit is shorted.)
• EVAP canister purge volume control so-
lenoid valve
Revision: April 20092010 QX56
EC-302
< COMPONENT DIAGNOSIS >[VK56DE]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
On Board Diagn
osis LogicINFOID:0000000005149350
NOTE:
•If DTC P1217 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P1217 is displayed with DTC P0607, first perform the trouble diagno sis for DTC P0607. Refer
to EC-288
.
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnorma lly high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to CO-10
.
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000005149351
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap and/or reservoir tank cap when the engine is hot. Serious burns could
be caused by high pressure fluid escaping fr om the radiator and/or reservoir tank.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-392,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-392,
"Diagnosis Procedure".
3. Turn ignition switch ON.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat) • Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate proper- ly (Overheat).
• Engine coolant was not added to the system using the proper filling method.
• Engine coolant is not within the specified
range. • Harness or connectors
(The cooling fan circuit is open or short-
ed.)
• Cooling fan
• Cooling fan (crankshaft driven)
• IPDM E/R (Cooling fan relay)
•Radiator hose
•Radiator
•Radiator cap
• Reservoir tank
• Reservoir tank cap
• Water pump
•Thermostat
For more informat ion, refer to EC-304,
"Main 13 Causes of Overheating".
SEF621W
Revision: April 20092010 QX56
P1217 ENGINE OVER TEMPERATUREEC-303
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4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
5. If the results are NG, go to
EC-392, "
Diagnosis Procedure".
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool befo re checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-392,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-392,
"Diagnosis Procedure".
3. Disconnect engine coolant temper ature sensor harness connec-
tor.
4. Connect 150 Ω resistor to engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates. CAUTION:
Be careful not to overheat engine.
6. If NG, go to EC-392, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005149352
1.CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION
1. Start engine and let it idle.
2. Make sure that cooling fan (crankshaft driven) operates normally.
OK or NG
OK (With CONSULT-III)>>GO TO 2.
OK (Without CONSULT-III)>>GO TO 3.
NG >> Check cooling fan (crankshaft driven). Refer to CO-18, "
Removal and Installation (Crankshaft
Driven Type)".
2.CHECK COOLING FAN MOTOR OPERATION
With CONSULT-III
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to “PROCEDURE A”.)
3.CHECK COOLING FAN MOTOR OPERATION
Without CONSULT-III
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect 150 Ω resistor to engine coolant temperature sensor harness connector.
3. Start engine and let it idle.
SEF621W
SEF882V
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EC-304
< COMPONENT DIAGNOSIS >[VK56DE]
P1217 ENGINE OVER TEMPERATURE
4. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to “PROCEDURE
A”.)
4.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-10, "
Inspection".
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. •Hose
• Radiator
• Radiator cap
• Water pump
• Reservoir tank
5.CHECK COMPONENT PARTS
Check the following.
• RESERVOIR TANK CAP (Refer to CO-10, "
Inspection".)
• Thermostat. (Refer to CO-22, "
Removal and Installation".)
• Engine coolant temperature sensor. (Refer to EC-123, "
Component Inspection".)
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning component.
6.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-304, "
Main 13 Causes of Overheating".
>> INSPECTION END
Main 13 Causes of OverheatingINFOID:0000000005149353
SEF882V
Engine Step Inspection item EquipmentStandardReference page
OFF 1 • Blocked radiator • Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual
No blocking —
2 • Coolant mixture • Coolant tester 50 - 50% coolant mixtureCO-10
3 • Coolant level • VisualCoolant up to MAX level in
reservoir tank and radiator
filler neck CO-11, "Changing Engine
Coolant"
4 • Reservoir tank cap • Pre
ssure tester 95 - 125 kPa
(0.97 - 1.28 kg/cm2, 14 -
18 psi) (Limit) CO-10, "
Inspection"
ON*25 • Coolant leaks
• VisualNo leaks CO-10, "Inspection"
ON*26 • Thermostat • Touch the upper and
lower radiator hoses Both hoses should be hot
CO-22, "Removal and In-
stallation"
ON*17 • Cooling fan • CONSULT-IIIOperating See trouble diagnosis for
DTC P1217 ( EC-36
).
Revision: April 20092010 QX56
P1217 ENGINE OVER TEMPERATUREEC-305
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*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to
CO-8, "
Troubleshooting Chart".
OFF 8 • Combustion gas leak • Color checker chemical
tester 4 Gas analyzerNegative
—
ON*
39 • Coolant temperature gauge • Visual Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank • Visual
No overflow during driving
and idling CO-11, "
Changing Engine
Coolant"
OFF*410 • Coolant return from res-
ervoir tank to radiator • Visual Should be initial level in
reservoir tank CO-11, "Changing Engine
Coolant"
OFF 12 • Cylinder head
• Straight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-72, "Inspection After
Disassembly"
13 • Cylinder block and pis-
tons • Visual No scuffing on cylinder
walls or piston EM-90, "Inspection After
Disassembly"
Engine Step Inspection item
EquipmentStandardReference page
Revision: April 20092010 QX56
EC-310
< COMPONENT DIAGNOSIS >[VK56DE]
P1421 COLD START CONTROL
P1421 COLD START CONTROL
DescriptionINFOID:0000000005149362
ECM controls ignition timing and engine idle speed when engine is started with pre-warming up condition.
This control promotes the activation of three way catalyst by heating the catalyst and reduces emissions.
On Board Diagn
osis LogicINFOID:0000000005149363
If DTC P1421 is displayed with ot her DTC, first perform the trouble diagnosis for other DTC.
DTC Confirmation ProcedureINFOID:0000000005149364
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that the “COOLAN TEMP/S” indication is between 5 °C (41° F) and 36 °C (97° F).
If “COOLAN TEMP/S” indication is within the specified value, go to the following step.
If “COOLANT TEMP/S” indication is out of the s pecified value, cool engine down or warm engine up and
go to step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-310, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000005149365
1.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-18, "
Idle Air Volume Learning".
Is Idle Air Volume Lear ning carried out successfully?
Ye s o r N o
Ye s > > G O T O 2 .
No >> Follow the instruction of Idle Air Volume Learning.
2.CHECK INTAKE SYSTEM
Check for the cause of intake air volume lacking. Refer to the following.
• Crushed intake air passage
• Intake air passage clogging
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning part
DTC No. Trouble diagnosis name DTC detecting conditionPossible cause
P1421
1421 Cold start emission reduction
strategy monitoring ECM does not control ignition timing and engine
idle speed properly when engine is started with
pre-warming up condition. • Lack of intake air volume
• Fuel injection system
•ECM
Revision: April 20092010 QX56