TM-258
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
3. Install oil pump assembly in transmission case.CAUTION:
Apply ATF to oil pump bearing.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Products
and Sealants".) to oil pump assembly as shown.
CAUTION:
Completely remove all moisture, oil, old sealant and any
foreign material from the oil pump bolts and oil pump bolt
mating surfaces.
5. Tighten oil pump bolts to specified torque. CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly. CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
7. Install converter housing to transmission case and tighten bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolt (A).
SCIA2811E
SCIA5321E
Oil pump bolts : 48 N·m (4.9 kg-m, 35 ft-lb)
SCIA2300E
SCIA5011E
Converter housing bolt : 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt (A) : 61 N·m (6.2 kg-m, 45 ft-lb)
WCIA0662E
Revision: April 20092010 QX56
ASSEMBLYTM-263
< DISASSEMBLY AND ASSEMBLY >
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21. Install snap ring to A/T assembly harness connector.
22. Install magnets in oil pan.
23. Install oil pan to transmission case. Refer to TM-170, "
Oil Pan".
24. Install torque converter.
a. Pour ATF into torque converter. NOTE:
• Approximately 2 liters (2-1/8 US qt. 1-3/4 Imp qt) of fluid is
required for a new torque converter.
• When reusing old torque converter, add the same amount of
fluid as was drained.
b. Install torque converter while aligning notches of torque con- verter with notches of oil pump.
CAUTION:
Install torque converte r while rotating it.
SCIA5300E
SCIA5200E
SAT428DA
SCIA5010E
Revision: April 20092010 QX56
PRECAUTIONSVTL-3
< PRECAUTION >
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Working with HFC-134a (R-134a)INFOID:0000000005147600
WARNING:
• CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refr igerant are not compatible. If the refrigerants
are mixed compressor failure is likely to occur. Refer to HA-4, "
Contaminated Refrigerant". To deter-
mine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use recovery/recycling equip-
ment and refrigerant identifier.
• Use only specified oil for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) components. If
oil other than that specified is used, compressor fa ilure is likely to occur.
• The specified HFC-134a (R-134a) oil rapidly absorb s moisture from the atmosphere. The following
handling precautions must be observed:
- When removing refrigerant components from a vehicle, immediately cap (seal) the component to
minimize the entry of mois ture from the atmosphere.
- When installing refrigerant components to a vehicle, do not remove the caps (unseal) until just
before connecting the co mponents. Connect all refrigerant lo op components as quickly as possible
to minimize the entry of moisture into system.
- Only use the specified oil from a sealed container. Immediately r eseal containers of oil. Without
proper sealing, oil will become moisture saturat ed and should not be used.
- Avoid breathing A/C refrigerant and oil vapor or mist. Exposure may irritate eyes, nose and throat.
Remove HFC-134a (R-134a) from the A/C system usi ng certified service equipment meeting require-
ments of SAE J2210 [HFC-134a (R-134a) recycling eq uipment], or J2209 [HFC-134a (R-134a) recovery
equipment]. If accidental system discharge occurs , ventilate work area before resuming service.
Additional health and safety information may be ob tained from refrigerant and oil manufacturers.
- Do not allow A/C oil to come in contact with styrofoam parts. Damage may result.
Precaution for Procedur e without Cowl Top CoverINFOID:0000000005147601
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
PIIB3706J
Revision: April 20092010 QX56
VTL-18
< ON-VEHICLE REPAIR >
HEATER & COOLING UNIT ASSEMBLY
1. Move the two front seats to the rear most position on the seat track.
2. Disconnect the battery negative terminal and battery positive terminal.
3. Discharge the refrigerant from the A/C system. Refer to HA-20, "
HFC-134a (R-134a) Service Procedure".
4. Drain the coolant from the engine cooling system. Refer to CO-11, "
Changing Engine Coolant".
5. Disconnect the front heater hoses from the front heater core.
6. Disconnect the high/low pressure pipes from the front expansion valve.
7. Remove the instrument panel and console panel. Refer to IP-12, "
Removal and Installation".
8. Disconnect the instrument panel wire harness at the RH and LH in-line connector brackets, and the fuse block (J/B) electrical connectors. Refer to PG-9, "
Wiring Diagram — Battery Power Supply —".
9. Disconnect the steering member from each side of the vehicle body.
10. Remove the front heater and cooling unit assembly with it attached to the steering member, from the vehi-
cle.
CAUTION:
Use care not to damage the seats and interior tr im panels when removing the front heater and
cooling unit assembly with it at tached to the steering member.
11. Remove the front heater and cooling unit assembly from the steering member.
Installation
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-ring of the low-pressure pipe and high-pressure pipe with a new one, and apply com-
pressor oil to it when installing it.
• After charging the refrigerant, check for leaks.
NOTE:
• Fill the engine cooling system with the specified coolant mixture. Refer to CO-11, "
Changing Engine Cool-
ant".
• Recharge the A/C system. Refer to HA-20, "
HFC-134a (R-134a) Service Procedure".
REAR HEATER AND COOLING UNIT ASSEMBLY
Removal
1. Discharge the refrigerant from the A/C system. Refer to HA-20, "HFC-134a (R-134a) Service Procedure".
2. Drain the coolant from the engine cooling system. Refer to CO-11, "
Changing Engine Coolant".
3. Remove the luggage side finisher lower and upper RH. Refer to INT-19, "
Removal and Installation".
4. Disconnect the rear heater core hoses from the rear heater core.
5. Disconnect the rear A/C pipes from the rear expansion valve.
6. Disconnect the following electrical connectors: • Rear blower motor
• Rear variable blower control
• Rear air mix door motor
• Rear mode door motor
7. Disconnect the ducts and drain tube from the rear heater and cooling unit assembly.
8. Remove the rear heater and cooling unit assembly.
Installation
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-ring of the low-pressure pipe and high-pressure pipe with a new one, and apply com-
pressor oil to it when installing it.
• After charging the refrigerant, check for leaks.
NOTE:
• Fill the engine cooling system with the specified coolant mixture. Refer to CO-11, "
Changing Engine Cool-
ant".
• Recharge the A/C system. Refer to HA-20, "
HFC-134a (R-134a) Service Procedure".
Revision: April 20092010 QX56
VTL-20
< ON-VEHICLE REPAIR >
EVAPORATOR
2. Remove the defroster mode door arm.
3. Separate the heater core and cooling unit case.
4. Remove the evaporator.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings on the A/C refrigerant pipes with new ones, then apply compressor oil to them
when installing them.
• After charging the refrigerant, check for leaks.
Removal and Installation for Rear EvaporatorINFOID:0000000005147627
Rear Heater and Cooling Unit Assembly
AWIIA0087ZZ
1. Front cover 2. Evaporator and heater core case 3. Evaporator
4. Side cover 5. Heater core6. Blower motor
7. Blower motor case 8. Variable blower control
Front
Revision: April 20092010 QX56
EVAPORATORVTL-21
< ON-VEHICLE REPAIR >
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REMOVAL
1. Remove the rear heater and cooling unit assembly from the vehicle. Refer to VTL-17, "Removal and
Installation".
2. Remove the blower motor.
3. Remove the variable blower control.
4. Remove the air mix door motor.
5. Remove the mode door motor.
6. Remove the rear duct and mode door assembly. Refer to VTL-36, "
Removal and Installation".
7. Disassemble the rear heater and cooling unit assembly to remove the evaporator.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings on the rear A/C pipes with new ones. Apply compressor oil to the O-rings when installing them.
• After charging the refrigerant, check for leaks.
Revision: April 20092010 QX56
VTL-22
< ON-VEHICLE REPAIR >
EXPANSION VALVE
EXPANSION VALVE
Removal and Installation for Rear Expansion ValveINFOID:0000000005147628
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "HFC-134a (R-134a) Service Procedure".
2. Remove the luggage side finisher lower (RH). Refer to INT-19, "
Removal and Installation".
3. Disconnect the A/C refrigerant pipes from the expansion valve. CAUTION:
Cap or wrap the A/C refrigerant pipe ends with a suitable material such as vinyl tape to avoid the
entry of air and contaminants.
4. Remove the expansion valve.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings on the A/C re frigerant pipes with new ones, then apply compressor oil to them
when installing them.
• After charging the refrigerant, check for leaks. Expansion valve bolts
: 4 N·m (0.41 kg-m, 35 in-lb)
A/C refrigerant pipe to exp ansion valve bolt : Refer to HA-29, "
Component".
Revision: April 20092010 QX56
WCS-12
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (METER)
DIAGNOSIS SYSTEM (METER)
CONSULT-III Function (METER/M&A)INFOID:0000000005382270
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
SELF-DIAG RESULTS
Display Item List
Refer to WCS-48, "DTC Index".
DATA MONITOR
Display Item List
X: Applicable
METER/M&A diagnosis mode Description
SELF-DIAG RESULTS Displays combination meter self-diagnosis results. DATA MONITOR Displays combination meter input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
Display item [Unit] MAIN
SIGNALS SELECTION
FROM MENU Description
SPEED METER [km/h] or [mph] X X Displays the value of vehicle speed signal.
SPEED OUTPUT [km/h] or [mph] X XDisplays the value of vehicle speed signal, which is transmitted to
each unit with
CAN communication.
TACHO METER [rpm] XX Displays the value of engine speed signal, which is input from ECM.
FUEL METER [lit.] XXDisplays the value, which processes a resistance signal from fuel
gauge.
W TEMP METER [ °C] or [° F] X XDisplays the value of engine coolant temperature signal, which is in-
put from ECM.
ABS W/L [ON/OFF] X Displays [ON/OFF] condition of ABS warning lamp.
VDC/TCS IND [ON/OFF] X Displays [ON/OFF] condition of VDC OFF indicator lamp.
SLIP IND [ON/OFF] X Displays [ON/OFF] condition of SLIP indicator lamp.
BRAKE W/L [ON/OFF] X Displays [ON/OFF] condition of brake warning lamp.*
DOOR W/L [ON/OFF] X Displays [ON/OFF] condition of door warning lamp.
TRUNK W/L [ON/OFF] X Displays [ON/OFF] condition of glass hatch warning lamp.
HI-BEAM IND [ON/OFF] X Displays [ON/OFF] condition of high beam indicator.
TURN IND [ON/OFF] X Displays [ON/OFF] conditio n of turn indicator.
OIL W/L [ON/OFF] X Displays [ON/OFF] condition of oil pressure warning lamp.
C-ENG W/L [ON/OFF] X Displays [ON/OFF] condition of malfunction indicator lamp.
CRUISE IND [ON/OFF] X Displays [ON/OFF] condition of CRUISE indicator.
SET IND [ON/OFF] X Displays [ON/OFF] condition of SET indicator.
AT CHECK W/L [ON/OFF] X Displays [ON/OFF] condition of AT CHECK warning lamp.
FUEL W/L [ON/OFF] XX Displays [ON/OFF] condition of low-fuel warning lamp.
AIR PRES W/L [ON/OFF] X Displays [ON/OFF] condition of tire pressure warning lamp.
KEY G/Y W/L [ON/OFF] X Displays [ON/OFF] condition of key green warning lamp.
KEY R W/L [ON/OFF] X Displays [ON/OFF] condition of key red warning lamp.
KEY KNOB W/L [ON/OFF] X Displays [ON/OFF] condition of key knob warning lamp.
M RANGE SW [ON/OFF] XX Displays [ON/OFF] condition of manual mode range switch.
NM RANGE SW [ON/OFF] XXDisplays [ON/OFF] condition of except for manual mode range
switch.
AT SFT UP SW [ON/OFF] XX Displays [ON/OFF] condition of A/T shift-up switch.
Revision: April 20092010 QX56