EM-52
< ON-VEHICLE REPAIR >
TIMING CHAIN
b. Select the one most visible notch of the four on the bolt flange.Corresponding to the selected notch, put a alignment mark
(such as paint) on the crankshaft pulley.
14. Rotate the crankshaft pulley in normal direction (clockwise when viewed from engine front) to check for parts interference.
15. Installation of the remaining components is in the reverse of order of removal.
INSPECTION AFTER INSTALLATION
• Before starting the engine, check oil/fluid levels in cluding engine coolant and engine oil. If the levels are
lower than required quantity, fill to the specified level. Refer to MA-13, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel leakage at the connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to
specified level if necessary.
• Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90 ° (angle tightening)
KBIA2519E
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: April 20092010 QX56
CAMSHAFTEM-63
< ON-VEHICLE REPAIR >
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• Perform this inspection only when
DTC P0011 is detected in self-diagnostic results of CONSULT III
and it is directed according to inspecti on procedure of EC section. Refer to EC-88, "
On Board Diag-
nosis Logic".
1. Check engine oil level. Refer to LU-8, "
Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-489, "
Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors if practical.
3. Remove IVT control solenoid valve.
4. Crank engine, and then make sure that engine oil comes out from IVT control cover oil hole. End cranking after checking.
WARNING:
Be careful not to touch rotating parts (drive be lts, idler pulley, and crankshaft pulley, etc.).
CAUTION:
• Engine oil may squirt from IVT control solenoid valve installation hole during cranking. Use a
shop cloth to prevent engine oil from splash ing on worker, engine components and vehicle.
• Do not allow engine oil to get on rubber components such as drive belts or engine mount insula- tors. Immediately wipe off any splashed engine oil.
5. Clean oil groove between oil strainer and IVT control solenoid valve if engine oil does not come out from IVT control valve cover oil hole. Refer to LU-7, "
Schematic".
6. Remove components between IVT control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
• Clean oil groove if necessary.
7. After inspection, installation of the remaining components is in the reverse order of removal.
Revision: April 20092010 QX56
CYLINDER HEADEM-69
< ON-VEHICLE REPAIR >
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• Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between d1 and d2 exceeds
the limit, replace the bolt with a new one.
• If reduction of diameter appears in a position other than d2, use it as d2 point.
INSTALLATION
1. Install a new cylinder head gasket.
2. Install the cylinder head. Follow the steps below to tighten the bolts in the numerical order shown.
CAUTION:
• If cylinder head bolts are re-used, check their diameters
before installation. Refer to "Cylinder Head Bolts Diame-
ter".
a. Apply engine oil to threads and seating surface of the bolts.
b. Measure the tightening angle using Tool. CAUTION:
Measure the tightening angl e using Tool. Do not measure
visually.
3. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting the engine, check oil/fluid levels including engine coolant and engine oil. If the levels are lower than required quantity, fill to the specified level. Refer to MA-13, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel
leakage at the connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system. Limit (d1 - d2) : 0.23 mm (0.0091 in)
KBIA0189E
PBIC0068E
Step a : 44.1 N·m (4.5 kg-m, 33 ft-lb)
Step b : 70°
clockwise
Step c : Loosen in the reverse order of tightening.
Step d : 44.1 N·m (4.5 kg-m, 33 ft-lb)
Step e : 60 ° clockwise
Step f : 60° clockwise
Tool number : KV10112100 (BT-8653-A)
WBIA0603E
Revision: April 20092010 QX56
EM-76
< ON-VEHICLE REPAIR >
CYLINDER HEAD
3. Heat the cylinder head to 110° to 130° C (230° to 266° F) by
soaking it in heated oil.
4. Cool the valve seats well with dry ice. Force fit the valve seat into the cylinder head. CAUTION:
• Avoid directly touching cold valve seats.
• Cylinder head contains heat. When working, wear protective eq uipment to avoid getting burned.
5. Finish the seat to the specified dimensions using suitable tool. Refer to EM-108, "
Standard and Limit".
CAUTION:
When using valve seat cutter, firmly grip the cutter handle
with both hands. Then, pr ess on the contacting surface all
around the circumference to cu t in a single drive. Improper
pressure on the cutter or cutting many different times may
result in stage valve seat.
6. Grind to obtain the dimensions indicated as shown. • Using compound, grind to adjust valve fitting.
7. Check again for normal contact.
VALVE SPRING SQUARENESS
SEM008A
SEM934C
KBIA2531E
KBIA2544E
Revision: April 20092010 QX56
ENGINE ASSEMBLYEM-79
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1. Release the fuel pressure. Refer to
EC-489, "Fuel Pressure Check".
2. Drain the engine coolant. Refer to CO-11, "
Changing Engine Coolant".
3. Drain the engine oil. Refer to LU-9, "
Changing Engine Oil".
4. Partially drain the A/T fluid. Refer to TM-150, "
Changing the A/T Fluid (ATF)".
5. Disconnect the battery negative and positive terminal. Refer to PG-74, "
Removal and Installation".
6. Remove the engine hood. Refer to DLK-234, "
Removal and Installation of Hood Assembly".
7. Remove the cowl extension. Refer to EXT-18, "
Removal and Installation".
8. Remove the engine room cover using power tools.
9. Remove the air duct and air cleaner case assembly. Refer to EM-25, "
Removal and Installation".
10. Disconnect the vacuum hose between the vehicle and engine and set it aside.
11. Remove the radiator assembly and hoses. Refer to CO-15, "
Removal and Installation".
12. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
13. Remove the fan blade. Refer to CO-18, "
Removal and Installation (Crankshaft Driven Type)".
14. Disconnect the engine room harness from the fuse box and set it aside.
15. Disconnect the ECM.
16. Disconnect the engine room harness from the engine side and set it aside.
17. Disconnect the engine harness grounds.
18. Disconnect the power steering reservoir t ank from the engine and move it aside.
19. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or rope. Refer to ST-26, "
Removal and Installation"
20. Remove the A/C compressor bolts and set the compressor aside. Refer to HA-31, "Removal and Installa-
tion for Compressor" (ATC).
21. Disconnect the brake booster vacuum line.
22. Disconnect the EVAP line.
23. Disconnect the fuel hose at the engine side connection. Refer to EM-40, "
Removal and Installation".
24. Disconnect the heater hoses at the cowl, and in stall plugs to avoid leakage of engine coolant.
25. Remove the A/T oil level indicator and indicator tube upper bolts.
26. Remove the front final drive assembly (4WD only). Refer to DLN-215, "
Removal and Installation".
27. Remove the exhaust manifolds. Refer to EM-30, "
Removal and Installation".
28. Install the engine slingers into the left bank cylinder head and right bank cylinder head.
29. Disconnect and remove the crankshaft position sensor (POS). Refer to EM-82, "
Exploded View".
30. Remove the A/T. Refer to TM-186, "
Removal and Installation
(2WD)" or TM-188, "Removal and Installation (4WD)".
31. Lift using a hoist and secure the engine in position.
32. Remove the engine assembly from the vehicle, avoid interfer- ence with the vehicle body.
CAUTION:
WBIA0795E
Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
WBIA0715E
Revision: April 20092010 QX56
ENGINE ASSEMBLYEM-81
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• Tighten engine mounting bracket bolts in numerical order as
shown.
CAUTION:
• When replacing an engine or tr ansmission you must make sure the dowels are installed correctly
during re-assembly.
• Improper alignment caused by missing dowels m ay cause vibration, oil leaks or breakage of driv-
etrain components.
INSPECTION AFTER INSTALLATION
• Before starting the engine, check oil/fluid levels including engine coolant and engine oil. If the levels are
lower than required quantity, fill to the specified level. Refer to MA-13, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel leakage at the connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to
specified level if necessary.
• Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Engine mounting bracket
bolts : 49 N·m (5.0 kg-m, 36 ft-lb)
AWBIA0820ZZ
Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
Revision: April 20092010 QX56
EM-108
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000005149018
GENERAL SPECIFICATIONS
DRIVE BELTS
EXHAUST MANIFOLD
Cylinder arrangementV- 8
Displacement cm
3(in3) 5,552 (338.80)
Bore and stroke mm (in) 98 x 92 (3.86 x 3.62)
Valve arrangement DOHC
Firing order 1-8-7-3-6-5-4-2
Number of piston rings Compression
2
Oil 1
Number of main bearings 5
Compression ratio 9.8:1
Compression pressure
kPa (kg/cm
2, psi)/rpm Standard 1,520 (15.5, 220)/200
Minimum
1,324 (13.5, 192)/200
Differential limit between cylinders 98 (1.0, 14)/200
Cylinder number
Valve timing Unit: degree
abcde f
244 ° 232° -8° 60° 10° 54°
SEM957C
PBIC0187E
Tension of drive belts Auto adjustment by auto tensioner
Revision: April 20092010 QX56
EXL-22
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (IPDM E/R)
DIAGNOSIS SYSTEM (IPDM E/R)
Diagnosis DescriptionINFOID:0000000005369886
AUTO ACTIVE TEST
Description
In auto active test mode, the IPDM E/R sends a drive signal to the follo wing systems to check their operation.
• Oil pressure low/coolant pressure high warning indicator
• Oil pressure gauge
• Rear window defogger
• Front wipers
• Tail, license and parking lamps
• Front fog lamps
• Headlamps (Hi, Lo)
• A/C compressor (magnetic clutch)
• Cooling fan
Operation Procedure
1. Close the hood and front door RH, and lift the wiper a rms from the windshield (to prevent windshield dam-
age due to wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield before hand.
2. Turn ignition switch OFF.
3. Turn the ignition switch ON and, within 20 seconds, press the front door switch LH 10 times. Then turn the ignition switch OFF.
4. Turn the ignition switch ON within 10 seconds. Af ter that the horn sounds once and the auto active test
starts.
5. After a series of the following operations is repeated 3 times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway through test, turn ignition switch OFF.
CAUTION:
• If auto active test mode cannot be actuated, check door switch system. Refer to DLK-71, "
Descrip-
tion".
• Do not start the engine.
Inspection in Auto Active Test Mode
When auto active test mode is actuated, the following 7 steps are repeated 3 times.
Operation
sequence Inspection Location
Operation
1 Rear window defogger 10 seconds
2 Front wipers LO for 5 seconds → HI for 5 seconds
WKIA4655E
Revision: April 20092010 QX56