CCS
INSPECTION AND ADJUSTMENTCCS-7
< BASIC INSPECTION >
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2. Connect the two center points using a string. Extend the string an additional 5 m (16 ft) beyond the front centerpoint and mark
the floor. Position the target board weight on this mark.
3. Relocate the suspended string from the left side of the target board to the center of the target board. Mark this point on the ground.
4. Pivot the target board on its center mark 20 ° to either side.
NOTE:
Approx. 50 mm (1.97 in) shift will produce a 20 ° movement.
5. Remove any items in the shaded space shown in the figure.
NOTE:
In case the background space shown in the illustration is not available, or if the background is light col-
ored, place a 400 mm (15.75 in) long frosted black board or black cloth to both sides of the target board.
LASER BEAM AIMING ADJUST MENT : Sensor AdjustmentINFOID:0000000005145976
CAUTION:
Never view ICC sensor unit bod y window directly during laser beam aiming adjustment.
NOTE:
Complete all necessary steps for laser beam adjustm ent until the CONSULT-III indicates "COMPLETED". If
the procedure does not complete , the ICC system is inoperable.
1.SET CONSULT-III TO THE LASER BEAM AIMING ADJUSTMENT MODE
1. Connect CONSULT-III and select "Work Support" of "ICC".
2. Select "LASER BEAM ADJUST".
3. Touch "START".
WKIA1851E
PKIA2589E
WKIA1858E
Revision: April 20092010 QX56
CCS-42
< COMPONENT DIAGNOSIS >
DTC 102 LASER STAIN
DTC 102 LASER STAIN
DTC 102 LASER STAININFOID:0000000005145999
1.VISUAL INSPECTION (1)
Check that there is no contamination and foreign material on ICC sensor body window.
Is the ICC sensor clean?
YES >> GO TO 2
NO >> • Clean ICC sensor. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
2.VISUAL INSPECTION (2)
Check ICC sensor body window for cracks.
Is the ICC sensor window undamaged?
YES >> GO TO 3
NO >> • Replace ICC sensor and adjust laser beam. Refer to CCS-72, "
ICC Sensor".
• Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
3.ASK CUSTOMER FOR DRIVING CONDITIONS
1. Is there any trace of contaminati on or foreign material on ICC sensor?
2. Is there any possibility that vehicle was driven in snow or ICC sensor was frosted?
3. Is there any possibility that ICC sensor was f ogged temporarily? (Front window glass may have also been
fogged.)
Was the ICC sensor obstructed by normal conditions?
YES >> Explain system operation and parameters to customer. System may be operating normally.
NO >> • Replace ICC sensor and adjus t laser beam aiming. Refer to CCS-72, "
ICC Sensor".
• Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
Revision: April 20092010 QX56
CCS
ICC UNITCCS-57
< ECU DIAGNOSIS >
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NOTE: DTC 55 will display when no malfunction is detected. 102 LASER STAIN
××ו ICC sensor body window has
contamination CCS-42
103 LASER SENSOR FAIL
×× × • ICC sensor internal malfunctionCCS-43
104 LASER AIMING INCMP ×× × • Laser beam aiming of ICC sensor
is not adjusted CCS-44
107 LASER COMM FAIL
×× × • CAN data received by ICC sensor
is strange (from ICC unit, combi-
nation meter or ECM) CCS-45
109 LASER HIGH TEMP
×× × • Temperature around ICC sensor
is excessively high CCS-46
DTC
No. CONSULT-III screen terms ICC sys-
tem
warning lamp Fail-safe
Malfunctions detected where... Refer-
ence
page
Veh ic le-
to-vehi-cle dis-
tance
control mode Conven-
tional
(fixed
speed) cruise
control mode Brake as-
sist (with
preview
function)
Revision: April 20092010 QX56
CCS
ICC SYSTEM FREQUENTLY CANNOT DETECT THE VEHICLE AHEAD/ DETEC-
TION ZONE IS SHORT
CCS-65
< SYMPTOM DIAGNOSIS >
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ICC SYSTEM FREQUENTLY CANNOT DETECT THE VEHICLE AHEAD/
DETECTION ZONE IS SHORT
Diagnosis ProcedureINFOID:0000000005146015
The detection function may become disrupted in the following cases:
• When the reflector of the vehicle ahead is small or not clean enough to reflect the laser.
• When driving a road with extremely sharp corners.
• When the laser cannot detect the reflector of the vehicle ahead as the vehicle ahead is passing a hill or
passing the peak.
1.VISUAL CHECK
1. Check ICC sensor body window for contamination and foreign materials.
Is the ICC sensor window clean and free of obstruction?
YES >> GO TO 2
NO >> If any contamination or foreign materials are found, remove them. Then perform ICC system run-
ning test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
2.CHECK FUNCTION
1. After performing laser beam aiming adjustment, perform ICC system running test. Refer to CCS-8,
"ACTION TEST : ICC System Running Test". Check that preceding vehicle detection performance has
been improved.
Is the ICC system operating normally?
YES >> INSPECTION END.
NO >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to CCS-72, "
ICC Sen-
sor".
• Perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
Revision: April 20092010 QX56
CCS-66
< SYMPTOM DIAGNOSIS >
THE SYSTEM DOES NOT DETECT THE VEHICLE AHEAD AT ALL
THE SYSTEM DOES NOT DETECT THE VEHICLE AHEAD AT ALL
Diagnosis ProcedureINFOID:0000000005146016
1.VISUAL CHECK
With ignition switch turned ON (engine not started), che ck that all indicator lamps in ICC system display are
continuously lit. (Check for a missing segment in preceding vehicle detection display.)
Does the display operate normally?
YES >> GO TO 2
NO >> Check combination meter. Refer to MWI-22, "
Diagnosis Description".
2. VISUAL CHECK
Check ICC sensor window for contamination and foreign materials.
Is the ICC sensor window clean and free of obstruction?
YES >> If any contamination or foreign materials ar e found, remove them. Perform ICC system running
test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> GO TO 3
3.VISUAL CHECK
Check ICC sensor window for cracks and scratches.
Is the ICC sensor window intact?
YES >> GO TO 4
NO >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to CCS-72, "
ICC Sen-
sor".
• Perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
4.ADJUST ICC SENSOR
• After performing laser beam aiming adjustment, perform ICC system running test. Refer to CCS-8, "
ACTION
TEST : ICC System Running Test". Check that preceding vehicle detection performance has been improved.
Is the ICC system operating normally?
YES >> INSPECTION END.
NO >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to CCS-72, "
ICC Sen-
sor".
• Perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
Revision: April 20092010 QX56
DEF-1
DRIVER CONTROLS
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CONTENTS
DEFOGGER
BASIC INSPECTION ....... .............................3
DIAGNOSIS AND REPAIR WORKFLOW ..... .....3
Repair Work Flow ................................................ ......3
FUNCTION DIAGNOSIS ...............................4
REAR WINDOW DEFOGGER SYSTEM ........ .....4
System Diagram .................................................. ......4
System Description ...................................................4
Component Parts Location ........................................5
Component Description .............................................5
DIAGNOSIS SYSTEM (BCM) .............................6
COMMON ITEM ..................................................... ......6
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) .......................................................
6
REAR WINDOW DEFOGGER ............................... ......6
REAR WINDOW DEFOGGER : CONSULT-III
Function (BCM - REAR DEFOGGER) ......................
7
COMPONENT DIAGNOSIS ..........................8
REAR WINDOW DEFOGGER SWITCH ........ .....8
Description .......................................................... ......8
Component Function Check ......................................8
Diagnosis Procedure .................................................8
REAR WINDOW DEFOGGER RELAY ...............9
Description .......................................................... ......9
Component Function Check ......................................9
Diagnosis Procedure .................................................9
REAR WINDOW DEFOGGER POWER SUP-
PLY AND GROUND CIRCUIT ............................
10
Description .......................................................... ....10
Component Function Check ....................................10
Diagnosis Procedure ...............................................10
Component Inspection ............................................11
DOOR MIRROR DEFOGGER LH ..................
....12
Description ........................................................... ....12
Component Function Check ....................................12
Diagnosis Procedure ...............................................12
Component Inspection .............................................13
DOOR MIRROR DEFOGGER RH .....................15
Description ...............................................................15
Component Function Check ....................................15
Diagnosis Procedure ...............................................15
Component Inspection .............................................16
ECU DIAGNOSIS .........................................18
BCM (BODY CONTROL MODULE) .................18
Reference Value .................................................. ....18
Terminal Layout .......................................................21
Physical Values ................................................... ....21
Wiring Diagram ........................................................27
Fail Safe ..................................................................34
DTC Inspection Priority Chart ...............................35
DTC Index ...............................................................35
SYMPTOM DIAGNOSIS ..............................37
REAR WINDOW DEFOGGER AND DOOR
MIRROR DEFOGGER DO NOT OPERATE. ....
37
Diagnosis Procedure ........................................... ....37
REAR WINDOW DEFOGGER DOES NOT
OPERATE BUT BOTH OF DOOR MIRROR
DEFOGGER OPERATE. ...................................
38
Diagnosis Procedure ...............................................38
BOTH DOORS MIRROR DEFOGGER DON’T
OPERATE BUT REAR WINDOW DEFOG-
GER OPERATES ..............................................
39
Diagnosis Procedure ...............................................39
DRIVER SIDE DOOR MIRROR DEFOGGER
DOES NOT OPERATE. .....................................
40
Diagnosis Procedure ...............................................40
Revision: April 20092010 QX56
DEF-2
PASSENGER SIDE DOOR MIRROR DEFOG-
GER DOES NOT OPERATE. ............................
41
Diagnosis Procedure ........................................... ...41
REAR WINDOW DEFOGGER SWITCH DOES
NOT LIGHT, BUT REAR WINDOW DEFOG-
GER OPERATES ...............................................
42
Diagnosis Procedure ........................................... ...42
PRECAUTION .............................................43
PRECAUTIONS .............................................. ...43
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
43
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................
43
Handling for Adhesive and Primer ..........................44
ON-VEHICLE REPAIR ...............................45
REAR WINDOW DEFOGGER ........................ ...45
Filament Check .................................................... ...45
Filament Repair .......................................................45
Revision: April 20092010 QX56
DEF-4
< FUNCTION DIAGNOSIS >
REAR WINDOW DEFOGGER SYSTEM
FUNCTION DIAGNOSIS
REAR WINDOW DEFOGGER SYSTEM
System DiagramINFOID:0000000005146817
System DescriptionINFOID:0000000005146818
Operation Description
• When rear window defogger switch is turned ON while ignition switch is ON, the A/C and AV switch assem-bly (rear window defogger switch) transmits rear window defogger switch signal to BCM.
• BCM transmits rear window defogger control signal to IPDM E/R and display unit via CAN communication when rear window defogger operates.
• IPDM E/R turns rear window defogger relay and heated mirror relay ON when rear window defogger switch
signal is received.
• Rear window defogger and door mirror defogger are supplied with power and operate when rear window defogger relay and heated mirror relay turn ON.
• Rear window defogger ON is displayed when signal is received.
Timer function
• BCM turns rear window defogger relay and heated mirror relay ON for approximately 15 minutes when rear window defogger switch is turned ON while ignition switch is ON. It makes rear window defogger and door
mirror defogger operate.
• Timer is canceled after pressing rear window defogger switch again during timer operation. Then BCM turns
rear window defogger relay and heated mirror relay OFF. The same reaction also occurs during timer opera-
tion, if the ignition switch is turned OFF.
INPUT/OUTPUT SIGNAL CHART
ALLIA0892GB
Switch Input signal to BCM BCM functionActuator
Rear window defogger switch Defogger switch signal Rear window defogger & door mirror
defogger control Rear window defogger
Door mirror defogger
Ignition switch Ignition signal
Revision: April 20092010 QX56