ENGINE UNITEM-99
< DISASSEMBLY AND ASSEMBLY >
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• When the bearing cap is removed after being tightened to the
specified torque with main bearings installed, the tip end of the
bearing must protrude. Refer to EM-83, "
Disassembly and Assem-
bly" for the tightening procedure.
• If standard is not met, replace main bearings.
CRUSH HEIGHT OF CONNECTING ROD BEARING
• When connecting rod bearing cap is removed after being tightened to the specified torque with the connecting rod bearings installed,
the tip end of the bearing must protrude. Refer to EM-83, "
Disas-
sembly and Assembly" for tightening procedure.
• If standard is not met, replace connecting rod bearings.
MAIN BEARING CAP BOLT DIAMETER
• Check for bolts (M9 and M12) installed from lower side using the following procedure.
NOTE:
• Side bolt (M10) is outside the target.
• Figure shows M12 bolt.
• Measure bolt diameter ″ d1″ from tip of the bolt to dimension "a".
• Measure bolt diameter ″d2″ from the dimension between tip of the
bolt and dimension ″b ″ as base station to dimension ″c″ .
NOTE:
If a narrower part in the threads is determined by visual check,
measure ″d2″ at that point.
• Calculate the difference between ″d1″ and ″d2″ .
M9 bolt
M12 bolt
• Replace applicable bolts if outside the limit.
CONNECTING ROD BOLT DIAMETER
• Measure diameter ″d ″ at position shown.
Standard : There must be crush height
SEM502G
Standard : There must be crush height.
PBIC1646E
KBIA2497E
Dimension “a” : 9 mm (0.35 in)
Dimension “b” : 15 mm (0.59 in)
Dimension “c” : 20 mm (0.79 in)
Limit : 0.15 mm (0.0059 in)
Dimension “a” : 12 mm (0.47 in)
Dimension “b” : 55 mm (2.17 in)
Dimension “c” : 20 mm (0.79 in)
Limit : 0.15 mm (0.0059 in)
Revision: April 20092010 QX56
EX-1
ENGINE
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SECTION EX
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CONTENTS
EXHAUST SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool .................................... .....4
ON-VEHICLE MAINTENANCE .....................5
EXHAUST SYSTEM ...........................................5
Checking Exhaust System ................................... .....5
ON-VEHICLE REPAIR ..................................6
EXHAUST SYSTEM ...........................................6
Exploded View ..................................................... .....6
Removal and Installation ..........................................6
Revision: April 20092010 QX56
EXHAUST SYSTEMEX-7
< ON-VEHICLE REPAIR >
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• Before installing a new heated o
xygen sensor, clean and lube the exhaust tube threads using suit-
able tool.
• Discard any heated oxygen sensor which has been dr opped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a co ncrete floor; replace with a new one.
• Do not over-tighten the heated oxygen sensor. Doing so may damage the heated oxygen sensor, resulting in the MIL coming on.
• If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on
the mounting insulators, clean and inspect them.
• Temporarily tighten the nuts on the exhaust manifold side and th e bolts on the vehicle side. Check
each part for interference with other components, an d then tighten the nuts and bolts to specifica-
tion.
INSPECTION AFTER INSTALLATION
• With the engine running, check exhaust tube joints for gas leakage and unusual noises.
• Check to ensure that mounting brackets and mount ing rubbers are installed properly and free from undue
stress. Improper installation could resu lt in excessive noise and vibration.
Oxygen sensor thread cleaner : — (J-43897-18)
Oxygen sensor thread cleaner : — (J-43897-12)
Revision: April 20092010 QX56
EXL-2
Component Function Check ...................................30
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
30
Diagnosis Procedure - With Daytime Light System
...
31
HEADLAMP (LO) CIRCUIT ...............................33
Description ........................................................... ...33
Component Function Check ...................................33
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
33
Diagnosis Procedure - With Daytime Light System
...
34
FRONT FOG LAMP CIRCUIT ...........................36
Description ........................................................... ...36
Component Function Check ...................................36
Diagnosis Procedure ..............................................36
PARKING LAMP CIRCUIT ................................38
Description ........................................................... ...38
Component Function Check ...................................38
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
38
Diagnosis Procedure - With Daytime Light System
...
41
TURN SIGNAL LAMP CIRCUIT ........................44
Description ........................................................... ...44
Component Function Check ...................................44
Diagnosis Procedure ..............................................44
OPTICAL SENSOR ...........................................47
Description ..............................................................47
Component Function Check ...................................47
Diagnosis Procedure ..............................................47
HEADLAMP AIMING SWITCH ..........................49
Description ........................................................... ...49
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
49
Diagnosis Procedure - With Daytime Light System
...
50
HEADLAMP .......................................................52
Wiring Diagram .................................................... ...52
DAYTIME LIGHT SYSTEM ................................56
Wiring Diagram .................................................... ...56
AUTO LIGHT SYSTEM ......................................62
Wiring Diagram .................................................... ...62
HEADLAMP AIMING SYSTEM (MANUAL) ......69
Wiring Diagram .................................................... ...69
FRONT FOG LAMP SYSTEM ...........................73
Wiring Diagram .................................................... ...73
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM .............................................. ...
77
Wiring Diagram .................................................... ...77
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ...............................................
84
Wiring Diagram .................................................... ...84
STOP LAMP ......................................................91
Wiring Diagram .................................................... ...91
BACK-UP LAMP ............................................ ...95
Wiring Diagram .................................................... ...95
TRAILER TOW .................................................100
Wiring Diagram .....................................................100
ECU DIAGNOSIS ......................................106
BCM (BODY CONTROL MODULE) ............... ..106
Reference Value .................................................. .106
Terminal Layout ....................................................109
Physical Values .....................................................109
Wiring Diagram .....................................................115
Fail Safe ...............................................................119
DTC Inspection Priority Chart .............................120
DTC Index ............................................................120
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ................
122
Reference Value .................................................. .122
Terminal Layout ....................................................124
Physical Values .....................................................125
Wiring Diagram .....................................................130
Fail Safe ...............................................................133
DTC Index ............................................................135
SYMPTOM DIAGNOSIS ...........................136
EXTERIOR LIGHTING SYSTEM SYMPTOMS ..136
Symptom Table .................................................... .136
NORMAL OPERATING CONDITION ...............138
Description ........................................................... .138
BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM ................................................
139
Description ........................................................... .139
Diagnosis Procedure .............................................139
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON .....................................................
140
Description ............................................................140
Diagnosis Procedure .............................................140
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON ......................
141
Description ........................................................... .141
Diagnosis Procedure .............................................141
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON .....................................................
142
Description ............................................................142
Diagnosis Procedure .............................................142
Revision: April 20092010 QX56
EXL-22
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (IPDM E/R)
DIAGNOSIS SYSTEM (IPDM E/R)
Diagnosis DescriptionINFOID:0000000005369886
AUTO ACTIVE TEST
Description
In auto active test mode, the IPDM E/R sends a drive signal to the follo wing systems to check their operation.
• Oil pressure low/coolant pressure high warning indicator
• Oil pressure gauge
• Rear window defogger
• Front wipers
• Tail, license and parking lamps
• Front fog lamps
• Headlamps (Hi, Lo)
• A/C compressor (magnetic clutch)
• Cooling fan
Operation Procedure
1. Close the hood and front door RH, and lift the wiper a rms from the windshield (to prevent windshield dam-
age due to wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield before hand.
2. Turn ignition switch OFF.
3. Turn the ignition switch ON and, within 20 seconds, press the front door switch LH 10 times. Then turn the ignition switch OFF.
4. Turn the ignition switch ON within 10 seconds. Af ter that the horn sounds once and the auto active test
starts.
5. After a series of the following operations is repeated 3 times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway through test, turn ignition switch OFF.
CAUTION:
• If auto active test mode cannot be actuated, check door switch system. Refer to DLK-71, "
Descrip-
tion".
• Do not start the engine.
Inspection in Auto Active Test Mode
When auto active test mode is actuated, the following 7 steps are repeated 3 times.
Operation
sequence Inspection Location
Operation
1 Rear window defogger 10 seconds
2 Front wipers LO for 5 seconds → HI for 5 seconds
WKIA4655E
Revision: April 20092010 QX56
EXL-28
< COMPONENT DIAGNOSIS >
POWER SUPPLY AND GROUND CIRCUIT
Check continuity between BCM harness connector and ground.
Does continuity exist?
YES >> Inspection End.
NO >> Repair or replace harness.
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
IPDM E/R (INTELLIGENT POWER DIST RIBUTION MODULE ENGINE ROOM) : Di-
agnosis Procedure
INFOID:0000000005369889
Regarding Wiring Diagram information, refer to PCS-27, "Wiring Diagram".
1. CHECK FUSES AND FUSIBLE LINK
Check that the following IPDM E/R fuses or fusible link are not blown.
Is the fuse blown?
YES >> Replace the blown fuse or fusible link after repairing the affected circuit.
NO >> GO TO 2
2. CHECK BATTERY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R.
3. Check voltage between IPDM E/R harness connectors and ground.
Is the measurement value normal?
YES >> GO TO 3
NO >> Repair or replace harness.
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
BCM
GroundContinuity
Connector Terminal
M20 67 Yes
LIIA0915E
Terminal No. Signal nameFuses and fusible link No.
1 Battery A, D
2 Battery C
12 Ignition switch ON or START 59
TerminalsIgnition switch position
(+) (−) OFF ON START
Connector Terminal
E118 (A) 1
Ground Battery
voltage Battery
voltage Battery
voltage
2 Battery
voltage Battery
voltage Battery
voltage
E119 (B) 12 0VBattery
voltage Battery
voltage
AWMIA0023ZZ
Revision: April 20092010 QX56
EXL-30
< COMPONENT DIAGNOSIS >
HEADLAMP (HI) CIRCUIT
HEADLAMP (HI) CIRCUIT
DescriptionINFOID:0000000005370270
The IPDM E/R (intelligent power distribution module engine room) controls the headlamp LH high and head-
lamp RH high relays based on inputs from the BCM via the CAN communication lines. When the headlamp LH
high and headlamp RH high relays are energized, power flows through fuse\
s 34 and 35, located in the IPDM
E/R. Power then flows to the front combination lamps to the headlamp high beam.
Component Function CheckINFOID:0000000005146640
1.CHECK HEADLAMP (HI) OPERATION
WITHOUT CONSULT-III
1. Start IPDM E/R auto active test. Refer to PCS-12, "
Diagnosis Description".
2. Check that the headlamp switches to the high beam. NOTE:
HI/LO is repeated 1 second each when usi ng the IPDM E/R auto active test.
CONSULT-III
1. Select "EXTERNAL LAMPS" of IPDM E/R active test item.
2. With the test item operating, check that the headlamp switches to high beam.
Does the headlamp switch to high beam?
YES >> Headlamp (HI) circuit is normal.
NO >> Refer to EXL-30, "
Diagnosis Procedure - Without Daytime Light System", EXL-31, "Diagnosis
Procedure - With Daytime Light System".
Diagnosis Procedure - Wit hout Daytime Light SystemINFOID:0000000005146641
Regarding Wiring Diagram information, refer to EXL-52, "Wiring Diagram".
1.CHECK HEADLAMP (HI) FUSES
1. Turn the ignition switch OFF.
2. Check that the following fuses are not open.
Is the fuse open?
YES >> Repair the harness and replace the fuse.
NO >> GO TO 2.
2.CHECK HEADLAMP (HI) OUTPUT VOLTAGE Hi : Headlamp switches to the high beam.
Off : Headlamp OFF
Unit
LocationFuse No.Capacity
Headlamp HI (LH) IPDM E/R3510A
Headlamp HI (RH) IPDM E/R3410A
Revision: April 20092010 QX56
HEADLAMP (LO) CIRCUITEXL-33
< COMPONENT DIAGNOSIS >
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HEADLAMP (LO) CIRCUIT
DescriptionINFOID:0000000005146643
The IPDM E/R (intelligent power distribution modul e engine room) controls the headlamp low relay based on
inputs from the BCM via the CAN communication li nes. When the headlamp low relay is energized, power
flows through fuses 40 and 41, located in the IPDM E/R. Power then flows to the front combination lamps to
the headlamp low beam.
Component Function CheckINFOID:0000000005146644
1.CHECK HEADLAMP (LO) OPERATION
WITHOUT CONSULT-III
1. Start IPDM E/R auto active test. Refer to PCS-12, "
Diagnosis Description".
2. Check that the headlamp is turned ON. NOTE:
HI/LO is repeated 1 second each when using the IPDM E/R auto active test.
CONSULT-III
1. Select "EXTERNAL LAMPS" of IPDM E/R active test item.
2. With the test items operating, c heck that the headlamp is turned ON.
Is the headlamp turned ON?
YES >> Headlamp (LO) is normal.
NO >> Refer to EXL-33, "
Diagnosis Procedure - Without Daytime Light System", EXL-34, "Diagnosis
Procedure - With Daytime Light System".
Diagnosis Procedure - Without Daytime Light SystemINFOID:0000000005146645
Regarding Wiring Diagram information, refer to EXL-52, "Wiring Diagram".
1.CHECK HEADLAMP (LO) FUSES
1. Turn the ignition switch OFF.
2. Check that the following fuses are not open.
Is the fuse open?
YES >> Repair the harness and replace the fuse.
NO >> GO TO 2.
2.CHECK HEADLAMP (LO) OUTPUT VOLTAGE Lo : Headlamp ON
Off : Headlamp OFF
Unit
LocationFuse No.Capacity
Headlamp LO (LH) IPDM E/R4015A
Headlamp LO (RH) IPDM E/R4115A
Revision: April 20092010 QX56