FSU-16
< REMOVAL AND INSTALLATION >
UPPER LINK
UPPER LINK
Removal and InstallationINFOID:0000000005148115
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the fender protector to access upper link. Refer to EXT-23, "
Removal and Installation" .
3. Remove cotter pin and nut from upper link ball joint and discard the cotter pin.
4. Separate upper link ball joint stud from steering knuckle using Tool.
• Support lower link with jack.
5. Remove upper link bolts and nuts, then remove upper link.
INSPECTION AFTER REMOVAL
Upper Link
Check for deformation and cracks. Replace if necessary.
Upper Link Ball Joint
Check for distortion and damage. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten all nuts and bolts to specification. Refer to FSU-13, "
Component".
CAUTION:
Use a new cotter pin for installation of upper link ball joint nut.
• When installing wheel and tire, refer to WT-49, "
Rotation".
• After installation, check that the front wheel alignment is within specification. Refer to FSU-6, "
Front Wheel
Alignment" .
Tool number : ST29020001 (J-24319-01)
LEIA0095E
LEIA0096E
Revision: April 20092010 QX56
LOWER LINKFSU-17
< REMOVAL AND INSTALLATION >
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LOWER LINK
Removal and InstallationINFOID:0000000005148116
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove lower shock absorber bolt.
3. Remove stabilizer bar connecting rod lower nut using power tool, then separate connecting rod from lower
link. Refer to FSU-15, "
Removal and Installation" .
4. Remove drive shaft nut, if equipped. Refer to FA X - 9 , "
Removal and Installation" .
5. Remove pinch bolt from steering knuckle using power tool, then separate lower link ball joint from steering knuckle.
6. Remove lower link bolts (1) and nuts, then the lower link (2).
INSPECTION AFTER REMOVAL
Lower Link
Check for deformation and cracks. Replace if necessary.
Lower Link Bushing
Check for distortion and damage. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten all nuts and bolts to specification. Refer to FSU-13, "
Component" .
• When installing wheel and tire, refer to WT-49, "
Rotation".
• After installation, check that the front wheel alignment is within specification. Refer to FSU-6, "
Front Wheel
Alignment" .
LEIA0097E
WEIA0153E
Revision: April 20092010 QX56
KNUCKLEFSU-19
< REMOVAL AND INSTALLATION >
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KNUCKLE
Removal and InstallationINFOID:0000000005148118
REMOVAL
1. Remove wheel hub and bearing assembly. Refer to FAX-7, "Removal and Installation" .
• Disconnect wheel sensor harness connector. Do not remove wheel sensor from wheel hub and bearing
assembly for this procedure.
2. Remove steering outer socket from steering knuckle using Tool. CAUTION:
• Be careful not to damage ball joint boot.
• Temporarily tighten nut to prevent damage to threads andto prevent Tool from coming off.
3. Remove the coil spring and shock absorber assembly using power tool. Refer to FSU-14, "
Removal and
Installation" .
4. Support lower link using a suitable jack.
5. Remove cotter pin and nut from upper link ball joint and discard the cotter pin.
6. Separate upper link ball joint from steering knuckle using Tool.
1. Disc rotor 2. Wheel hub and bearing assembly 3. Wheel stud
4. Splash guard 5. Steering knuckle Front
AWDIA0423GB
Tool number : HT72520000 (J-25730-A)
WGIA0130E
Tool number : ST29020001 (J-24319-01)
LEIA0095E
Revision: April 20092010 QX56
FSU-20
< REMOVAL AND INSTALLATION >
KNUCKLE
7. Remove pinch bolt from steering knuckle using power tool, thenseparate lower link ball joint from steering knuckle.
8. Remove steering knuckle from vehicle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each part, replace if necessary.
• Perform ball joint inspection. Refer to FSU-10, "
Inspection" .
INSTALLATION
Installation is in the reverse order of removal.
• Refer to FSU-13, "
Component" for tightening torques.
CAUTION:
Use a new cotter pin for installation of lock nut.
• When installing disc rotor on wheel hub and bearing assembly, align the marks.
NOTE:
When not using the alignment mark, refer to BR-7, "
DISC ROTOR
: Front Rotor Inspection" .
• When installing wheel and tire, refer to WT-49, "
Rotation" .
LEIA0097E
WDIA0044E
Revision: April 20092010 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)FSU-23
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005148120
Spring Free HeightINFOID:0000000005148121
Wheel Alignment (Unladen*1)INFOID:0000000005148122
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Suspension type
Independent double wishbone coil over shock
Shock absorber type Double-acting hydraulic
Stabilizer Standard equipment
2WD325.5 ± 3 mm (12.8 ± 0.1 in)
4WD 335.0 ± 3 mm (13.2 ± 0.1 in)
Drive type 2WD 4WD
Camber
Degree minute (decimal degree) Minimum
-0° 51 ′ (-0.85 °)- 0° 33 ′ (-0.55 °)
Nominal -0° 6 ′ (-0.10 °)0 ° 12 ′ (0.20 °)
Maximum 0° 39 ′ (0.65 °)0 ° 57 ′ (0.95 °)
Cross camber 0° 45 ′ (0.75 °) or less 0 ° 45′ (0.75 °) or less
Caster
Degree minute (decimal degree) Minimum
3° 15 ′ (3.25 °)2 °45 ′ (2.75 °)
Nominal 4° 0 ′ (4.00 °)3 ° 30 ′ (3.50 °)
Maximum 4° 45 ′ (4.75 °)4 ° 15 ′ (4.25 °)
Cross caster 0° 45 ′ (0.75 °) or less 0
° 45 ′ (0
.75°) or less
Kingpin inclination
Degree minute (decimal degree) 13
° 32 ′ (13.53 °)1 3°13 ′ (13.22 °)
Total toe-in Distance (A
− B) Minimum
1.8 mm (0.07 in) 1.8 mm (0.07 in)
Nominal 2.8 mm (0.11 in) 2.8 mm (0.11 in)
Maximum 3.8 mm (0.15 in) 3.8 mm (0.15 in)
Angle (left side or right side)
Degree minute (decimal degree) Minimum
0° 3 ′ (0.05 °)0 ° 3 ′ (0.05 °)
Nominal 0° 5 ′ (0.08 °)0 ° 5 ′ (0.08 °)
Maximum 0° 7 ′ (0.12 °)0 ° 7 ′ (0.12 °)
Wheel turning angle
(full turn) Inside
Degree minute (decimal degree)
34
° 31 ′ – 38 ° 31 ′ *2
(34.52 ° – 38.52 °) 34
° 44 ′ – 38 ° 44 ′ *4
(34.73 ° – 38.73 °)
Ou t
side
Degree minute (decimal degree) 30
° 59 ′ – 34 ° 59 ′ *3
(30.98 ° – 34.98 °) 30
° 29 ′ – 34 ° 29 ′ *5
(30.48 ° – 34.48 °)
SFA234AC
Revision: April 20092010 QX56
FSU-24
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
*2: Target value 37° 31 ′ (37.52 °)
*3: Target value 33 ° 59 ′ (33.98 °)
*4: Target value 37 ° 44 ′ (37.73 °)
*5: Target value 33 ° 29 ′ (33.48 °)
Ball JointINFOID:0000000005148123
*1 Measure at cotter pin hole
*2 Measure at groove
Wheelarch Height (Unladen*1)INFOID:0000000005148124
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to SCS-7, "
CONSULT-III Function".
Swinging force (A)
Upper ball joint
8.1 – 103.2 N (0.8 – 10.5 kg-f, 1.8 – 23.2 lb-f) *1
Lower ball joint 11.4 – 145.5 N (1.1 – 14.8 kg-f, 2.5 – 32.7 lb-f) *2
Turning torque (B) 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
Vertical end play (C) 0 mm (0 in)
SFA858AWEIA0076E
Suspension type
Air leveling*2
Applied model2WD4WD
Front wheelarch height (Hf) 920
(36.22) 937
(36.89)
Rear wheelarch height (Hr) 917
(36.10) 937
(36.89)
LEIA0085E
Revision: April 20092010 QX56
GI-1
GENERAL INFORMATION
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANU AL ......................3
HOW TO USE THIS MANUAL ....................... .....3
Description .......................................................... ......3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Components ..............................................................4
HOW TO FOLLOW TROUBLE DIAGNOSES .....6
Description ................................................................6
How to Follow Test Groups in Trouble Diagnosis ......6
Key to Symbols Signifying Measurements or Pro-
cedures ............................................................... ......
7
HOW TO READ WIRING DIAGRAMS ................9
Connector symbols ............................................. ......9
Sample/wiring diagram -example- ...........................10
Description ..............................................................11
ABBREVIATIONS .......................................... ....13
Abbreviation List .................................................. ....13
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
14
Tightening Torque Table .........................................14
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................ ....
15
Recommended Chemical Products and Sealants ....15
TERMINOLOGY .................................................16
SAE J1930 Terminology List ............................... ....16
FEATURES OF NEW MODEL .....................20
IDENTIFICATION INFORMATION .....................20
Model Variation ................................................... ....20
Identification Number ..............................................21
Identification Plate ...................................................22
Dimensions .............................................................23
Wheels & Tires .................................................... ....23
PRECAUTION ..............................................24
PRECAUTIONS .................................................24
Description ........................................................... ....24
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
24
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ...................................
24
Procedures without Cowl Top Cover .......................25
General Precautions ................................................25
Three Way Catalyst .................................................27
Precaution for Fuel (Unleaded Premium Gasoline
Required) .................................................................
27
Multiport Fuel Injection System or Engine Control
System .....................................................................
27
Hoses ......................................................................27
Engine Oils ..............................................................28
Air Conditioning .......................................................29
LIFTING POINT .................................................30
Pantograph Jack ......................................................30
Garage Jack and Safety Stand ................................30
2-Pole Lift ................................................................30
TOW TRUCK TOWING .....................................32
Tow Truck Towing ...................................................32
Vehicle Recovery (Freeing a stuck vehicle) ............33
BASIC INSPECTION ...................................34
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
34
Work Flow ............................................................ ....34
Control Units and Electrical Parts ............................34
How to Check Terminal ...........................................35
Intermittent Incident ............................................. ....38
Circuit Inspection .....................................................41
CONSULT-III CHECKING SYSTEM .................46
Revision: April 20092010 QX56
ABBREVIATIONSGI-13
< HOW TO USE THIS MANUAL >
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Abbreviation ListINFOID:0000000005149579
The following ABBREVIATIONS are used:
ABBREVIATION DESCRIPTION
A/C Air Conditioner
A/T Automatic Transaxle/Transmission
ATF Automatic Transmission Fluid
D
1Drive range 1st gear
D
2Drive range 2nd gear
D
3Drive range 3rd gear
D
4Drive range 4th gear
D5 Drive range 5th gear
FR, RR Front, Rear LH, RH Left-Hand, Right-Hand M/T Manual Transaxle/Transmission
OD Overdrive
P/S Power Steering
SAE Society of Automotive Engineers, Inc.
SDS Service Data and Specifications
SST Special Service Tools
2WD 2-Wheel Drive
4WD 4-Wheel Drive
2
22nd range 2nd gear
2
12nd range 1st gear
1
21st range 2nd gear
1
11st range 1st gear
Revision: April 20092010 QX56