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TM-238
< DISASSEMBLY AND ASSEMBLY >
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.
2. Remove snap ring from high and low reverse clutch drum usingsuitable tool.
3. Remove drive plates, driven plates and retaining plate from high and low reverse clutch drum.
INSPECTION
•Check the following, and re place high and low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring
• Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
• Check facing for burns, cracks or damage.
High and Low Reverse Clutch Retaining Plate and Driven Plates
• Check facing for burns, cracks or damage.
ASSEMBLY
1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate6. Bearing race
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REPAIR FOR COMPONENT PARTSTM-239
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
1. Install drive plates, driven plates and retaining plate in high and low reverse clutch drum.
CAUTION:
Take care with the order of plates.
2. Install snap ring in high and low reverse clutch drum using suit- able tool.
3. Install bearing race to high and low reverse clutch drum. CAUTION:
Apply petroleum jelly to bearing race.
Direct ClutchINFOID:0000000005148754
COMPONENTS
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TM-240
< DISASSEMBLY AND ASSEMBLY >
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Remove snap rings from direct clutch drum using suitable tool.
2. Remove drive plates, driven plates and retaining plate fromdirect clutch drum.
INSPECTION
•Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Rings
• Check for deformation, fatigue or damage.
Direct Clutch Drive Plates
• Check facing for burns, cracks or damage.
Direct Clutch Retaining Plate and Driven Plates
• Check facing for burns, cracks or damage.
ASSEMBLY
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
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Page 3936 of 4210
REPAIR FOR COMPONENT PARTSTM-241
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
1. Install drive plates, driven plates and retaining plate in direct clutch drum.
CAUTION:
Take care with the order of plates.
2. Install snap rings in direct clutch drum using suitable tool.
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ASSEMBLYTM-251
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
35. Install direct clutch assembly in reverse brake. CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
36. Install needle bearing in drum support. CAUTION:
Apply petroleum jelly to needle bearing.
37. Install high and low reverse clutch assembly in direct clutch.
38. Align the drive plate using suitable tool.
39. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
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TM-252
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
CAUTION:
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
40. Install needle bearing in rear carrier assembly. CAUTION:
Apply petroleum jelly to needle bearing.
41. Install bearing race in rear carrier assembly. CAUTION:
Apply petroleum jelly to bearing race.
42. Install rear carrier assembly in direct clutch drum.
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ASSEMBLYTM-253
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
43. Install needle bearing (rear side) to mid carrier assembly. CAUTION:
Apply petroleum jelly to needle bearing.
44. Install needle bearing (front side) to mid carrier assembly. CAUTION:
Apply petroleum jelly to needle bearing.
45. Install mid carrier assembly in rear carrier assembly.
46. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
47. Install seal rings in input clutch assembly. CAUTION:
• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.
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Page 3949 of 4210
TM-254
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
48. Install band servo anchor end pin and lock nut in transmissioncase.
CAUTION:
Do not reuse band servo anchor end pin.
49. Install brake band in transmission case. CAUTION:
Install it so that the identification to avoid incorrect installa-
tion faces the servo side.
50. Install front sun gear to front carrier assembly. CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
51. Install needle bearing to front sun gear. CAUTION:
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using a clip so that brake band contacts front sun gear drum evenly.
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Revision: April 20092010 QX56