OIL SEALEM-67
< ON-VEHICLE REPAIR >
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• Holding the crankshaft pulley bolt, lock the crankshaft to
remove the drive plate bolts.
• Remove drive plate bolts diagonally.
CAUTION:
• Do not damage the drive plate. Especially, avoid deform- ing and damaging the signal plate teeth (circumference
position).
• Keep magnetic materials away from signal plate.
• Place the drive plate with th e signal plate surface facing
upward.
4. Remove the rear oil seal using suitable tool. CAUTION:
Do not damage crankshaft or oil seal retainer surface.
INSTALLATION
1. Apply new engine oil to both the oil seal lip and dust seal lip of the new rear oil seal.
2. Install the rear oil seal.
• Install the rear oil seal so that each seal lip is oriented asshown.
• Press-fit the rear oil seal using suitable tool. CAUTION:
• Do not damage the crankshaft or cylinder block.
• Press-fit the oil seal straight to avoid causing burrs or
tilting.
• Do not touch grease applied onto the oil seal lip.
• Do not damage or scratch the outer circumference of
the rear oil seal.
• Tap until flattened with the front edge of the oil seal retainer.
3. Installation of the remaining components is in the reverse order of removal. Refer to EM-83, "
Disassembly
and Assembly", TM-186, "Removal and Installation (2WD)", TM-188, "Removal and Installation (4WD)".
CAUTION:
• When replacing an engine or transmission you must make sure the dowels are installed cor-
rectly during re-assembly.
• Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of
drivetrain components.
KBIA2491E
WBIA0437E
SEM715A
WBIA0438E
Revision: April 20092010 QX56
EM-70
< ON-VEHICLE REPAIR >
CYLINDER HEAD
• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill tospecified level if necessary.
• Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Exploded ViewINFOID:0000000005149009
Disassembly and AssemblyINFOID:0000000005149010
DISASSEMBLY
1. Remove the spark plug. Refer to EM-16, "Removal and Installation".
2. Remove the valve lifter. • Identify the installation positions, and store them without mixing them up.
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
1. Spark plug 2. Valve lifter3. Valve collet
4. Valve spring retainer 5. Valve spring6. Valve spring seat
7. Valve oil seal 8. Valve guide9. Valve seat
10. Valve (INT) 11. Valve (EXH)12. Cylinder head (LH bank)
13. Spark plug tube 14. Cylinder head (RH bank)
WBIA0470E
Revision: April 20092010 QX56
EM-80
< REMOVAL AND INSTALLATION >
ENGINE ASSEMBLY
• Before and during lifting, always check if any harnesses are left connected.
33. Remove the parts that may restrict installation of the engine to the engine stand. NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts.
a. Before removing the drive plate, put a match mark (A) on the crankshaft and drive plate for alignment during installation.
b. Remove the drive plate. • Holding the crankshaft pulley bolt, lock the crankshaft to remove the drive plate bolts.
• Loosen the bolts diagonally.CAUTION:
• Be careful not to damage the drive plate. Especiallyavoid deforming and damaging of the signal plate teeth
(circumference position).
• Place the drive plate with th e signal plate surface facing
other than downward.
• Keep magnetic materials away from the signal plate.
CAUTION:
Use an engine stand that has a load capacity [a pproximately 240kg (529 lb) or more] large enough
for supporting the engine weight.
• If the load capacity of the stand is not adeq uate, remove the following parts beforehand to
reduce the potential risk of overturning the stand.
- Remove the fuel tube and fuel injector assembly. Refer to EM-40, "
Removal and Installation".
- Remove the intake manifold. Refer to EM-26, "
Removal and Installation".
- Remove the ignition coil. Refer to EM-37, "
Removal and Installation".
- Remove the rocker cover. Refer to EM-38, "
Removal and Installation".
- Other removable brackets.
CAUTION:
Before removing the hanging chains, make sure th e engine stand is stable and there is no risk of
overturning.
34. Remove the generator, if necessary. Refer to CHG-21, "
Removal and Installation".
35. Remove the engine mounting insulator and bracket using power tool, if necessary.
INSTALLATION
Installation is in the reverse order of removal.
ALBIA0522ZZ
KBIA2491E
Revision: April 20092010 QX56
ENGINE ASSEMBLYEM-81
< REMOVAL AND INSTALLATION >
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• Tighten engine mounting bracket bolts in numerical order as
shown.
CAUTION:
• When replacing an engine or tr ansmission you must make sure the dowels are installed correctly
during re-assembly.
• Improper alignment caused by missing dowels m ay cause vibration, oil leaks or breakage of driv-
etrain components.
INSPECTION AFTER INSTALLATION
• Before starting the engine, check oil/fluid levels including engine coolant and engine oil. If the levels are
lower than required quantity, fill to the specified level. Refer to MA-13, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel leakage at the connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to
specified level if necessary.
• Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Engine mounting bracket
bolts : 49 N·m (5.0 kg-m, 36 ft-lb)
AWBIA0820ZZ
Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
Revision: April 20092010 QX56
ENGINE UNITEM-83
< DISASSEMBLY AND ASSEMBLY >
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Disassembly and AssemblyINFOID:0000000005149015
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. When using differ-
ent type of engine stand, some steps may be different.
1. Remove engine assembly and mount to engine stand. Refer to
EM-78, "
Removal and Installation".
CAUTION:
Before removing the hanging chains, make sure engi ne stand is stable and there is no risk of over-
turning.
2. Drain engine oil. Refer to LU-9, "
Changing Engine Oil".
3. Drain engine coolant by removing the cylinder block drain plugs “A”, “B”, “C” and “D” as shown.
4. Remove the following components and associated parts (the parts referred to in step 1 are not included here).
• Oil pan (upper and lower) and oil strainer. Refer to EM-33, "
Removal and Installation".
• Crankshaft pulley, front cover and timing chain. Refer to EM-45, "
Removal and Installation".
• Camshaft. Refer to EM-53, "
Removal and Installation".
• Cylinder head. Refer to EM-68, "
Removal and Installation".
5. Remove knock sensor and sub harness. CAUTION:
Carefully handle sensor, avoiding shocks.
6. Check connecting rod side clearance. Refer to EM-90, "
Inspection After Disassembly".
7. Remove piston and connecting rod assembly as follows.
a. Position the crankshaft pin corresponding to the connecting rod to be removed onto bottom dead center.
b. Remove connecting rod cap.
16. Thrust bearing lower 17. Main bearing lower18. Crankshaft
19. Pilot converter 20. Thrust bearing upper21. Side bolt
22. Drive plate 23. Reinforcement plate24. Rear oil seal retainer
25. Rear oil seal 26. Transmission27. O-ring
28. Crankshaft position sensor (POS) 29. Gasket 30. Cylinder block heater
31. Connector cap
WBIA0419E
KBIA2549E
Revision: April 20092010 QX56
GI-26
< PRECAUTION >
PRECAUTIONS
• Before starting repairs which do not require battery power:Turn off ignition switch.
Disconnect the negative battery terminal.
• If the battery terminals are disconnected, recorded memory of radio and each control unit is erased.
• To prevent serious burns: Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
• Dispose of drained oil or the solvent used for cleaning parts in an appropriate manner.
• Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray
and possibly a fire.
• Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly.
• Replace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
• Replace inner and outer races of tapered roller bearings and needle bearings as a set.
• Arrange the disassembled parts in accordance with their assembled locations and sequence.
• Do not touch the terminals of electrical com ponents which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
• After disconnecting vacuum or air hoses, atta ch a tag to indicate the proper connection.
• Use only the fluids and lubricants specified in this manual.
• Use approved bonding agent, sealants or their equivalents when required.
• Use hand tools, power tools (disassembly only) and recommended special tools where specified for safe and efficient service repairs.
• When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks.
• Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic tro uble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
SEF289H
SGI233
PBIC0190E
SGI234
Revision: April 20092010 QX56
PERIODIC MAINTENANCEMA-9
< ON-VEHICLE MAINTENANCE >
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PERIODIC MAINTENANCE
Introduction of Periodic MaintenanceINFOID:0000000005145934
Two different maintenance schedules are provi
ded, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic
maintenance at the same mileage or ti me intervals, whichever comes first.
Maintenance for Off-road Driving (4WD only)INFOID:0000000005145935
Whenever you drive off-road through sand, mud, or wa ter; more frequent maintenance may be required for the
following items:
Brake pads and rotors
Brake lines and hoses
Rear final drive oil, transmission fluid, and transfer fluid
Steering linkage
Drive shafts
Engine air cleaner filter
In-cabin microfilters
Schedule 1INFOID:0000000005145936
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Ins pect. Correct or replace if necessary. [ ]: At the mileage intervals only
Schedule 1Follow Periodic Maintenance Schedule 1 if the driving habits frequently includes
one or more of the following driving conditions:
• Repeated short trips of less than 5 miles (8 km).
• Repeated short trips of less than 10 miles (16 km) with outside temperatures re-
maining below freezing.
• Operating in hot weather in stop-and-go “rush hour” traffic.
• Extensive idling and/or low speed driving for long distances, such as police, taxi
or door-to-door delivery use.
• Driving in dusty conditions.
• Driving on rough, muddy, or salt spread roads.
• Towing a trailer or using a car-top carrier. Emission Control Sys-
tem Maintenance
MA-9
Chassis and Body
Maintenance
MA-9
Schedule 2Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown
in Schedule 1 apply to the driving habits.
Emission Control Sys-
tem MaintenanceMA-11Chassis and Body
Maintenance
MA-11
MAINTENANCE OPERATION
MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 3.75
(6)3 7.50
(12) 6 11 . 2 5
(18) 9 15
(24) 12 18.75
(30)15 22.5
(36) 18 26.25
(42)21 30
(48) 24
Drive belts NOTE (1) MA-15
Air cleaner filterNOTE (2) [R]MA-20
EVAP vapor lines I*MA-25
Fuel lines I*MA-19
Fuel filter NOTE (3) MA-19
Engine coolantNOTE (4) MA-15
Engine oilR R R R R R R R MA-22
Engine oil filter (Use genuine
NISSAN oil filter or equivalent.)RR RRR R R R
MA-22
Spark plugs (Iridium-tipped type)Replace every 105,000 miles (169,000 km).MA-24
Intake and exhaust valve clear-
ance*NOTE (5)
EM-18
Revision: April 20092010 QX56
MA-10
< ON-VEHICLE MAINTENANCE >
PERIODIC MAINTENANCE
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if the auto belt tensioner reading reaches the maximum limit.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, go to the FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) Periodic maintenance is not required. However, if valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspec t. Correct or replace if necessary.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 33.75
(54)27 37.5
(60) 30 41.25
(66)33 45
(72) 36 48.75
(78)39 52.5
(84) 42 56.25
(90)45 60
(96) 48
Drive belts NOTE (1) I*MA-15
Air cleaner filter NOTE (2) [R]MA-20
EVAP vapor lines I*MA-25
Fuel lines I*MA-19
Fuel filter NOTE (3) MA-19
Engine coolantNOTE (4) R*MA-17
Engine oil R R R R R R R R MA-22
Engine oil filter (Use genuine
NISSAN oil filter or equivalent.)R R RRRRRR
MA-22
Spark plugs (Iridium-tipped type)Replace every 105,000 miles (169,000 km).MA-24
Intake and exhaust valve clear-
ance*NOTE (5)
EM-18
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section- Page or
- Content Title
Perform at number of miles, kilometers or
months, whichever comes first. Miles x
1,000
(km x
1,000)
Months 3.75
(6)3 7.5
(12) 6 11 . 2 5
(18) 9 15
(24) 12 18.75
(30)15 22.5
(36) 18 26.25
(42)21 30
(48) 24
Brake lines and cables IIMA-34
Brake pads and rotors II I IMA-35
Automatic transmission fluid, transfer fluid and
differential gear oil NOTE (1)
IIMA-29,
MA-30
,
MA-32
Steering gear and linkage, axle and suspension
parts II I I
MA-36,
MA-37
Tire Rotation NOTE (2) MA-34
Drive shaft boots and propeller shaft (4WD)II I IMA-31
Exhaust system II I IMA-26
In-cabin microfilter RRMA-26
Revision: April 20092010 QX56