Page 3878 of 4210
CONTROL VALVE WITH TCMTM-183
< ON-VEHICLE REPAIR >
CEF
G H
I
J
K L
M A
B
TM
N
O P
After completing installation, check A/T fluid leakage and fluid level. Refer to TM-148, "Checking the A/
T Fluid (ATF)".
1. Install new O-ring (1) in plug (2). CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
• O-ring should be free of contamination.
2. Install plug (2) to bracket (1).
3. Install plug (1) [with bracket (2)] in control valve with TCM. Tighten plug bolt ( ) to the specified torque.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
4. Install oil pan to transmission case. Refer to TM-170, "
Oil Pan".
5. Connect the negative battery terminal.
6. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-148, "
Checking the A/T
Fluid (ATF)".
JSDIA1313ZZ
JSDIA1312ZZ
JSDIA1311ZZ
Revision: April 20092010 QX56
Page 3879 of 4210

TM-184
< ON-VEHICLE REPAIR >
REAR OIL SEAL
REAR OIL SEAL
Rear Oil SealINFOID:0000000005148742
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft. Refer to DLN-196, "Removal and Installation".
2. Remove transfer from transmission (4WD models). Refer to DLN-141, "
Removal and Installation".
3. Remove rear oil seal using suitable tool. CAUTION:
Do not scratch rear extension assembly (2WD models) or
adapter case assembly (4WD models).
Installation
1. Install new rear oil seal until it is flush into the rear extensioncase (2WD models) using Tool or adapter case (4WD models)
using suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to DLN-
141, "Removal and Installation".
3. Install rear propeller shaft. Refer to DLN-196, "
Removal and
Installation".
4. Check the A/T fluid level and for fluid leakage. Refer to TM-148,
"Checking the A/T Fluid (ATF)".
SCIA5254E
Tool number : ST33400001 (J-26082)
WCIA0475E
Revision: April 20092010 QX56
Page 3883 of 4210

TM-188
< REMOVAL AND INSTALLATION >
TRANSMISSION ASSEMBLY
• When installing transmission to the engine, attach the bolts in the order as shown.CAUTION:
• When replacing an engine or transmission you must make
sure the dowels are installe d correctly during re-assembly.
• Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
NOTE:
*: No.2 bolt also secures air breather vent.
• Align the positions of bolts for drive plate with those of the torque converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque. Refer to TM-186, "
Removal and Installa-
tion (2WD)".
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the front of the engine.
• After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates
freely without binding.
• Install crankshaft pos ition sensor (POS).
• After completing installation check fluid leakage, fluid level and the
positions of A/T. Refer to TM-148, "
Checking the A/T Fluid (ATF)", TM-164, "Checking of A/T Position" and
TM-164, "
Adjustment of A/T Position".
Removal and Installation (4WD)INFOID:0000000005148744
COMPONENTS
Transmission to engine
bolts : 113 N·m (12 kg-m, 83 ft-lb)
LCIA0371E
LCIA0335E
Revision: April 20092010 QX56
Page 3886 of 4210

TRANSMISSION ASSEMBLYTM-191
< REMOVAL AND INSTALLATION >
CEF
G H
I
J
K L
M A
B
TM
N
O P
• After inserting a torque converter to a transmission, be sure to check distance A to ensure it is within specifications.
INSTALLATION
Installation of the remaining components is in the revers e order of removal, while paying attention to the fol-
lowing:
• When installing transmission to the engine, attach the bolts as shown.
CAUTION:
• When replacing an engine or transmission you must make sure the dowels are installed correctly during re-assembly.
• Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
NOTE:
*: No.2 bolt also secures air breather vent.
• Align the positions of bolts for dr ive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque. Refer to TM-188, "
Removal and Installa-
tion (4WD)".
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the
front of the engine.
• After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates
freely without binding.
• Install crankshaft position sensor (POS).
• After completing installation, check fluid leakage, fluid level, and
the positions of A/T. Refer to TM-148, "
Checking the A/T Fluid (ATF)", TM-164, "Checking of A/T Position"
and TM-164, "Adjustment of A/T Position".
Distance A : 24.0 mm (0.94 in) or more
SAT017B
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
Revision: April 20092010 QX56
Page 3891 of 4210
TM-196
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
4WD
16. Bearing race17. Needle bearing18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal ring27. Snap ring
28. Return spring 29. O-ring30. Servo assembly
31. Snap ring 32. Sub-harness33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. Oil pan gasket
37. Brackets 38. Oil pan bolt39. Oil pan
40. Magnets 41. Drain plug42. Drain plug gasket
43. A/T assemblt harness connector 44. O-ring 45. Retaining pin
46. Transmission case 47. O-ring48. Plug
A/T fluid temperature sensor 2 (A) can be changed to plug (B), depending on vehicles.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent.
Revision: April 20092010 QX56
Page 3893 of 4210
TM-198
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
19. Parking rod20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal rings 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Snap ring 32. Sub-harness 33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. Oil pan gasket
37. Brackets 38. Oil pan bolt 39. Oil pan
40. Magnets 41. Drain plug 42. Drain plug gasket
43. A/T assembly harness con- nector 44. O-ring
45. Retaining pin
46. Transmission case 47. O-ring 48. Plug
A/T fluid temperature sensor 2 (A) can be changed to plug (B), depending on vehicles.
Revision: April 20092010 QX56
Page 3900 of 4210
DISASSEMBLYTM-205
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
5. Remove O-ring from input clutch assembly.
6. Remove oil pump assembly to transmission case bolts.
7. Remove the oil pump assembly evenly from the transmission case using Tools.
CAUTION:
• Fully tighten the sliding hammer screws.
• Make sure that bearing race is installed to the oil pumpassembly edge surface.
8. Remove O-ring from oil pump assembly.
SCIA5011E
SCIA2300E
Tool number : ST25850000 (J-25721-A)
SCIA5474E
SCIA5172E
Revision: April 20092010 QX56
Page 3912 of 4210

DISASSEMBLYTM-217
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
47. Remove output speed sensor (1) from transmission case.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or any foreign material to get onthe sensor's front edge magnetic area.
• Do not place in an area affected by magnetism.
48. Remove reverse brake snap ring using two flat-bladed screw- drivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using a another
screwdriver.
49. Remove reverse brake retaining plate from transmission case. • Check facing for burns, cracks or damage. If necessary,
replace the plate.
50. Remove N-spring from transmission case.
51. Remove reverse brake drive plates, driven plates and dish plate from transmission case.
•Check facing for burns, cracks or damage. If necessary,
replace the plate.
52. Remove snap ring using suitable tool.
: Bolt
JSDIA1321ZZ
SCIA5032E
SCIA5214E
SCIA2322E
SCIA2323E
Revision: April 20092010 QX56